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250-6422D

October 11, 2005

R

Castile Pellet Stove 

RR

and Welcome to the Quadra-Fire Family

!

Hearth & Home Technologies welcomes you to our tradi-

tion of excellence!  In choosing a Quadra-Fire appliance, 

you have our assurance of commitment to quality, durabil-

ity, and performance.
This commitment begins with our research of the market, 

including ‘Voice of the Customer’ contacts, ensuring we 

make products that will satisfy your needs. Our Research 

and Development facility then employs the world’s most 

advanced technology to achieve the optimum operation of 

our stoves, inserts and fireplaces.  And yet we are old-

fashioned when it comes to craftsmanship.  Each unit is 

meticulously  fabricated  and  gold  and  nickel  surfaces  are 

hand-finished for lasting beauty and enjoyment.  Our pledge 

to quality is completed as each model undergoes a quality 

control inspection.    From design, to fabrication, to shipping: 

Our guarantee of quality is more than a word, it’s Quadra-

Fire tradition, and we proudly back this tradition with a Lim-

ited Lifetime Warranty.  
We wish you and your family many years of enjoyment in the 

warmth and comfort of your hearth appliance.  Thank you for 

choosing Quadra-Fire.

With warm regards,

SAMPLE OF CLEARANCE TO COMBUSTIBLES LABEL

LOCATION:  Back side of left side panel.

Listed Solid Fuel Room Heater/Pellet Type Insert.  Also suitable for Mobile Home Installation.  This appliance has 
been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.

PREVENT HOUSE FIRES

Install and use only in accordance with manufacturer's installation and operating instructions.  Contact local 

building or fire officials about restrictions and inspection in our area.

WARNING - FOR MOBILE HOMES:

  Do not install appliance in a sleeping room.  An outside combustion air 

inlet must be provided.  The structural integrity of the mobile home floor, ceiling and walls must be maintained.

Refer to manufacturer's instructions and local codes for precautions required for passing chimney through a 

combustible  wall  or  ceiling.    Inspect  and  clean  vent  system  frequently  in  accordance  with  manufacturer's 

instructions.

DO NOT CONNECT THIS UNIT TO A CHIMNEY SERVING ANOTHER APPLIANCE.

Use a 3" or 4" diameter type "L" or "PL" venting system.

Tested to: ASTM E1509, ORD-C-1482-M1990 Room Heating Pellet Burning Type, APFI, (UM) 84-HUD FOR 

USE ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL.

Input Rating:  30,000 Btu's/hr

Electrical Rating:  115 VAC, 60 Hz, Start 4.1 Amps, Run 1.1 AMPS.

Route power cord away from unit. Do not route cord under or in front of appliance.

DANGER:  Risk of electrical shock

.  Disconnect power supply before servicing.  Replace glass only with 5mm 

ceramic  available  from  your  dealer.    To  start,  set  thermostat  above  room  temperature,  the  stove  will  light 

automatically.  To shutdown, set thermostat to below room temperature.  For further instruction refer to owner's 

manual.Keep viewing and ash removal doors tightly closed during operation.

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS / 

ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES: 

U.S. ENVIRONMENTAL PROTECTION AGENCY  

This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"].

250-6411

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE

Made in U.S.A./Fait Aux États-Unis

PRÉVENTION DES FEUX DE MAISON

I

nstallez  et  utilisez  en  accord  avec  les  instructions  d'installation  et  d'opération  du  fabricant.  Contactez  le  bureau  de  la 

construction ou le bureau des incendies au sujet des restrictions et des inspections d'installation dans votre voisinage. Ne 

pas obstruez l'espace en dessous de l'appareil.

AVIS - Pour Les Maisons Mobiles:

  Ne pas installer dans une chambre à coucher. Un tuyau extérieur de combustion d'air 

doit être installé et ne doit pas être obstrué lorsque l'appareil est en usage. La structure intégrale du plancher, du plafond et 

des murs de la maison mobile doit être maintenue intacte.

Référez vous aux instructions du fabricant et des codes locaux pour les précautions requises pour passer une cheminée à 

travers un mur ou un plafond combustibles, et les compensations maximums.

Inspectez et nettoyez la cheminée fréquemment. Ne pas connecter cet appareil à une cheminée servant un autre appareil.

Utilisez systèm de ventilation "L" ou "P" diamètre 76mm ou 102mm.

Testé  à:  ASTM  #1509-95,  ORD-C  1482-M1990  Room  Heating.    Pellet  Burning  Type,  APFI,  (UM)  84-HUD  POUR 

USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS.

Puissance de Rendement: 30,000 Btu's/hr

Puissance Électrique: 115 VAC, 60 Hz, Début 4.1 Amps, Courir 1.1 Amps, 

Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.

DANGER: Il y a risque de décharge électrique. 

 Déconnectez le fil électrique de la prise de contact avant le service.

Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.

Pour  allumer,  monter  la  température  du  thermostat  au  dessus  de  la  température  de  la  pièce,  le  poêle  s'allumera 

automatiquement.  Pour éteindre, descendre la température du thermostat en dessous de la température de la piè

ce.  Pour des 

instructions  supplémentaires,  référez  vous  au  manuel  du  propriétaire.    Gardez  la  porte  d'ouverture  et  la  porte  des  cendres 

fermées hermétiquement durant l'opération.

Appareil de chauffage inséré de combustible solide/de type de boulettes.  Accepté dans l'installation dans les maisons mobiles.  Cet 
appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.

1445 Highway North

Colville, WA  99114

Mfg by:Fabriqué par

:

R

Report 

Rapport

061-S-33-2

Castile Pellet Stove

SERIAL NO. 

NUMÉRO DU

Back Wall to stove / Mur Arrière du poêle 

 

2"/51mm

Side Wall to Cast Top / Mur De Côté du haut 

 

6"/152mm

CORNER INSTALLATION / NSTALLATION DU COIN :

Side Wall / Mur De Côté 

 

 

2"/51mm

VERTICAL 3" - 6" ADAPTER KIT (PART 812-3570) INSTALLATION:
UN ASSEMBLAGE POUR ADAPTEUR 3" - 6" (PIÈCE 812-3570) POUR INSTALLATION VERTICALE:

Back Wall to Flue Pipe

 / Mur Arrière tuyau rigide 

 

3"/76

mm

Side Wall to Cast Top / Mur De Côté du haut 

 

6"/152mm

CORNER INSTALLATION WITH VERTICAL ADAPTER KIT:

INSTALLATION DU COIN AVEC UN ASSEMBLAGE D'ADAPTEUR VERTICAL:

Side Wall / Mur De Côté 

 

 

2"/51mm

ALCOVE INSTALLATION /

 INSTALLATION DE L' ALCÔVE:

Min. Alcove Height: / Une hauteur minimum de l'alcôve 

 

43"/1092mm

Min. Alcove Side Wall: / Une hauteur minimum mur de côté de l'alcôve 

6"/152mm

Max. Alcove Depth: / La profondeur maximum de l'alcôve 

 

36"/914mm

Floor  protector  must  be  noncombustible  material,  extending  beneath  heater  and  to  the 

front/sides/rear  as  indicated.    Measure  front  distance  (I)  from  the  surface  of  the  glass 

door.

G =  2"/51mm

H* = 2"/51mm

 I  =  6"/152mm

FLOOR PROTECTION / PROTECTION DU SOL

Note 1: In residential installations, when using Parts 811-0890, (3" - 3" Top Vent Adapter) and 812-3570 (3" - 6" Offset 

Adapter), 24 gauge 6" single wall flue connector may be used.

Note 1: Dans les installations résidentielles, lorsque les pièces 811-0890, (dessus de l'adapteur de ventilation 3" - 3") et 

812-3570 (le ressaut de l'adapteur 3" - 6"), un tuyau connecteur de 6" pour mur simple de calibre 24 peut être utilisé.

Note 2: In manufactured home installation, when using Part 811-0890, (3" - 3" Top Vent Adapter) and 812-3570 (3' - 6" 

Offset Adapter), use listed double wall flue connector.  An Outside Air Kit (Part 811-0872), must be used with manufactured 

home installation.

Note  2:  Pour  l'installation  dans  les  maisons  préfabriquées,  lorsque  les  pièces  811-0860,  (dessus  de  l'adapteur  de 

ventilation 3" - 3") et 812-3570 (le ressaut de l'adapteur 3" - 6"), utilisez un tuyau connecteur enregistré pour mur double. 

Un assemblage d'air extérieur (pièce 811-0872), doit être utilisé pour l'installation dans les maisons préfabriquées.

*Non-combustible floor protection must extend beneath the flue pipe when installed with 

horizontal  venting  or  under  the  Top  Vent  Adapter  with  vertical  installation.  

RECOMMENDED IN USA;  REQUIRED IN CANADA

Le poêle doit être placé sur une assise non combustible s’étendant tout autour de lui, comme les 

schémas l’indiquent.  

Mesurez la distance du devant (I) de la surface de la porte vitrée.

*Un protecteur incombustible de plancher doit s'étendre sous le conduit de cheminée 
pour une installation de ventilation horizontale ou sous un adapteur de ventilation de 
dessus  pour  une  installation  verticale. 

ÉTATS-UNIS  -  RECOMMANDÉ;    CANADA  - 

REQUIRENT

C

C

D

E

"E" is to Cast Top

 

("E" du haut)

A

B

"B" is to Cast Top

 

("B" du haut)

F

F

H*

G

G

I

    2005   2006  2007   Jan.    Feb.    Mar.   Apr.    May   June    July   Aug. 

  Sept.    Oct. 

Nov.    Dec.

SA

MP

LE

007

Mfg. Date

Serial Number

Model Name

Test Lab & 

Report No.

Summary of Contents for CASTILE CASTILE-CCR

Page 1: ...follow these instruc tions for safe installa tion and operation DO NOT DISCARD WARNING Please read this entire manual before installation and use of this pellet fuel burning room heater Failure to fol...

Page 2: ...uemment Ne pas connecter cet appareil une chemin e servant un autre appareil Utilisez syst m de ventilation L ou P diam tre 76mm ou 102mm Test ASTM 1509 95 ORD C 1482 M1990 Room Heating Pellet Burning...

Page 3: ...ate Masonry 15 Section 6 Mobile Home 16 Section 7 Appliance Set Up A Outside Air Kit 17 B Leg Leveling System 18 C Top Vent Adapter 18 D Rear Vent Adapter 18 E Log Set Placement 19 F Thermostat Instal...

Page 4: ...obile Home Approved NOTE This installation must conform with local codes In the absence of local codes you must comply with the ASTM E1509 UM 84 HUD ULC ORD C 1482 D Electrical Rating 115 VAC 60 Hz St...

Page 5: ...must maintain the designated air space clearance around the chimney This space around a chimney is necessary to allow natural heat removal from the area Insulation in this space will cause a heat buil...

Page 6: ...nside the Component Pack Inspect all the parts and glass for ship ping damage Contact your dealer if any irregu larities are noticed 3 All safety warnings have been read and fol lowed 4 This Owner s M...

Page 7: ...View Figure 7 1 Top View Figure 7 3 Side View Figure 7 4 Side View with Top Vent Adapter 11 13 16 in 300mm 24 3 4 in 629mm 23 5 8 in 651mm 28 7 16 in 722mm 23 1 4 in 591mm 22 15 16 in 583mm 15 13 16 i...

Page 8: ...to Appliance 2 51 H Side Wall to Flue Pipe 3 76 Alcove Installation Inches Millimeters Minimum Alcove Height 43 1092 Minimum Alcove Side Wall 6 152 Minimum Alcove Width 38 965 Maximum Alcove Depth 36...

Page 9: ...NS A noncombustible oor pro tection extending beneath the ue pipe is required with hori zontal venting or under the Top Vent Adapter with vertical installation Must extend 2 inches 51mm beyond each si...

Page 10: ...ED venting components may be used NO OTHER vent components may be used Substitute or damaged vent components may impair safe operation WARNING B Venting Termination Requirements 1 Termination must exh...

Page 11: ...hart until you reach your altitude above sea level If you fall below the diagonal line 3 or 4 inch 76 to 102mm pipe may be used If it is anywhere above the diagonal line a 4 inch 102mm diam eter pipe...

Page 12: ...ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference A Alcove Figure 12 1 All minimums listed are to a combustible surface Minimum Maxim...

Page 13: ...om the wall Approved for mobile home instal lations Must use 3 or 4 inch 76 102mm L or PL listed pellet venting or listed double wall pipe and a Quadra Fire Outside Air Kit in mobile homes NOTE In Can...

Page 14: ...inch 76 to 102mm L or PL listed pellet venting or listed double wall pipe and Quadra Fire Outside Air Kit in mobile homes Single wall pipe is approved for residential installations only C Vertical D...

Page 15: ...ry Figure 15 1 Figure 15 2 Non combustible Hearth Pad Airtight Cleanout Door Cleanout cover Sheathing 3 in 76mm minimum 1 in 25mm clearance Flashing Fireclay flue liner with airspace Concrete Cap 1 in...

Page 16: ...protection requirements on pages 8 9 for listings to combus tibles and appropriate chimney systems 6 Use silicone to create an effective vapor barrier at the location where the chimney or other compon...

Page 17: ...on cap with second hose clamp 5 Secure termination cap to outside surface 6 Secure trim ring to interior wall Tools Needed Phillips headscrewdriver wire cutters hole saw or jig saw CAUTION Never draw...

Page 18: ...lation Figure 18 5 Figure 18 4 Installing the Top Vent Adapter Top Vent Adapter 3 to 3 inch Rear Exhaust Outlet Use hole on each side as drilling guide Offset Collar 3 to 6 inch Mount with 4 screws Cl...

Page 19: ...e right rear log as shown in Figure 19 1 There is a notch in the bottom of the log for clearance for the thermocouple and thermocouple cover ceramic protection tube 3 Continue placing the last 3 logs...

Page 20: ...dings The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air NOTE If the thermostat is located too close to the appliance you may need to set the t...

Page 21: ...e factory and eld testing has demonstrated shelled eld corn to be an ef cient and very economical fuel We recommend the use of a 50 50 blend of corn and wood pellets The only change in operation is th...

Page 22: ...ed system and allow the appliance to begin dropping pellets The appliance will continue to run as long as the thermostat is calling for heat 6 Once the appliance has ignited let it burn for approximat...

Page 23: ...AUTION WARNING Fire Risk Do NOT operate appliance With appliance door open Firepot oor open Cleaning slide plates open Do NOT store fuel Closer than required clearances to com bustibles to appliance W...

Page 24: ...nting system is clean Make sure front door is closed Replace control box Call light on No re Partially burned fuel in repot Firepot clean out plate not closed Firepot is dirty missed ignition Check th...

Page 25: ...s of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 feed assembly mounting screws and ligh...

Page 26: ...tainless steel baf e from rebox to clean ash from on top of baf e Clean behind rear brick panels Change fuel brand to premium Check that repot clean out plate is fully closed Reduce feed rate using fe...

Page 27: ...n page 28 B General Maintenance 1 Types of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your repot If the fuel you are burning has a high dirt or ash con...

Page 28: ...ency Monthly or after burning 1 ton of fuel By Homeowner Task A more thorough cleaning is needed to remove the excess ash that is left behind from the use of the cleaning rods for the heat exchanger t...

Page 29: ...15 Soot and Fly Ash Formation Need for Removal in Exhaust Venting System Frequency Yearly or as needed By Quali ed Service Technician Homeowner Task The products of combustion will contain small part...

Page 30: ...of burning fuel caused by poor quality pellet fuel Figure 30 3 shows the correct ame size when good quality premium pellet fuel is burned If the ash buildup exceeds the half way point in the repot IMM...

Page 31: ...d nuts 4 total that is securing the blower to the housing g Remove blower and replace with new blower e Re install in reverse order D Blower Replacement 2 Exhaust Blower Replacement NOTE The convectio...

Page 32: ...lates etc f Re install the ash pan close the ash removal door Re install the side panel and re connect the power a Allow appliance to cool completely b Open doors and locate the latch It is located be...

Page 33: ...river tap the bottom of the rope retainer rod to push it up out of the hole The top end of the rod will slide up Swing the rod toward you from the bottom and remove the rod Repeat for other side c Rem...

Page 34: ...ticipator should be set on the lowest setting available When describing the location of a component it is always AS YOU FACE THE FRONT OF THE APPLIANCE 2 Convection Blower The convection blower is mou...

Page 35: ...auger tube in the center of the appliance and has a red reset button To access it remove the right side panel If the re tries to burn back into the feed system or push exhaust up the feed tube this s...

Page 36: ...RMINAL BLOCK CENTER 2 SCREWS FOR THERMOSTAT WIRES POWER OUTLET FUSE Fuse Red Call Light is located on top of Junction Box behind the Control Box Control Box Vacuum Switch Convection Blower Housing Exh...

Page 37: ...PHL MS ZC 229 1230 54 Face Cast See Service Parts 2 Door Assembly 413 5110 3 Door Latch Assembly 413 5200 4 Hinge Door Female 450 2910 5 Glass Assembly 7001 038 6 Rope Retainer 7001 192 7 Hinge Pin R...

Page 38: ...sh Catcher 39 Snap Disc 1 48 Door Glass Assembly 31 Ash Door Assembly 40 Feed Motor Assembly 49 Brick Left 32 Ash Pan 41 Vacuum Switch 50 Brick Center 33 Igniter Access Plate 42 Top Vent Kit 50 Brick...

Page 39: ...e DVD 413 5130MBK 413 5150PCR 413 5180PMH 413 5140CLG 43 Control Box SRV7005 205 48 Door Assembly Glass Assembly with bottom air wash 413 5110 Door Latch Assembly with Hex Rivnut 413 5200 54 Face Matt...

Page 40: ...Rectangular 7000 166 Item No Accessories Part No Log Set 4 pieces 811 0852 Log Top to cover repot 811 0900 Outside Air Kit 811 0872 Rear Vent Adapter 3 to 3 inches 811 0620 Rear to Top Vent Adapter 3...

Page 41: ...R R R October 11 2005 250 6422D Page 41 Castile Pellet Stove Date of Service Performed By Description of Service E SERVICE AND MAINTENANCE LOG...

Page 42: ...Page 42 250 6422D October 11 2005 R Castile Pellet Stove Date of Service Performed By Description of Service E SERVICE AND MAINTENANCE LOG Cont d...

Page 43: ...omeTechnologiesdiscontinuesthe modeland two 2 years for optional accessories Adjustments regular maintenance cleaning and temporary repairs do not qualify for a service call fee and will not be covere...

Page 44: ...structions included Read understand and follow these instruc tions for safe installation and operation Leave this manual with party responsible for use and operation This product may be covered by one...

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