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November 13, 2013

7021-130D

Page  3

Castile-B FS Pellet Stove 

TABLE OF CONTENTS

     Safety Alert Key:

• 

DANGER!

 

Indicates a hazardous situation which, if not avoided will

 result in death or serious injury.

• 

WARNING!

 Indicates a hazardous situation which, if not avoided could

 result in death or serious injury.

• 

CAUTION!

 

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• 

NOTICE:

 Indicates practices which may cause damage to the fireplace or to property.

Section 1: Listing and Code Approvals

 

A.  Appliance Certifications

 ......................4

 

B.  Mobile Home Approved

 ......................4

 

C.  Glass Specifications

 ............................4

 

D.  Electrical Rating ..................................4

 

E.  BTU & Efficiency Specifications

 ..........4

Section 2: Getting Started

 

A.  Design, Installation & Location

 

  

Considerations ....................................5

 

B.  Locating Your Appliance & Chimney

 ..6

 

C.  Thermostat Location

 ...........................6

 

D. Draft ....................................................6

 

E.  Negative Pressure ..............................6

 

F.  Fire Safety ..........................................7

 

G.  Tools & Supplies Needed ...................7

 

H.  Inspect Appliance & Components

 

  

Pre-Use Check List

 .............................7

Section 3: Dimensions &  Clearances

 

A.  Appliance Dimensions

 ........................8

 

B.  Clearances to Combustibles ...............9

 

C.  Hearth Requirements..........................10

Section 4: Vent Information

 

A.  Chimney & Exhaust Connection

 .........11

 

B.  Venting Termination Requirements ....11

 

C.  Equivalent Feet of Pipe .......................12

 

D.  Pipe Selection Chart ............................12

  

 

Section 5:  Venting Systems

 

A.  Alcove

 .................................................13 

B.   Through the Wall .................................14

 

C. Vertical ................................................15

 

D.  Through the Wall & Vertical ................15

 

E. Masonry ..............................................16 

F.  Alternate Masonry

 ...............................16

Section 6:  Mobile Home

 ..................................17

Section 7:  Appliance Set-Up

 

A.  Outside Air Kit

 .....................................18

 

B.  Leg Leveling System

 ...........................19

 

C.  Top Vent Adapter

 ................................19 

D.  Rear Vent Adapter

 ..............................19

 

E.  Log Set Placement

 ..............................20

 

F. 

Thermostat Installation ........................21

Section 8:  Operating Instructions

 

A.  Fuel Size, Material & Storage

 .............22

 

B.  General Operation Information ...........23

 

C.  Before Your First Fire

 .........................23

 

D.  Starting Your First Fire

 ........................23 

E.   Fire Characteristics .............................24

 

F.  Ignition Cycles ....................................24 

 

G.  Feed Rate Adjustment Instructions

.....24

 

H.  Frequently Asked Questions

...............25

Section 9: Troubleshooting

 ............................26-28

 

Section 10

Maintaining & Servicing Appliance

 

A.   Proper Shutdown Procedures

 .............29

 

B.  Quick Reference Maintenance Guide .29

 

C.  General Maintenance & Cleaning .......29-32

 

D.  High Ash Fuel Content Maintenance

 ..33

 

E.  Soot or Creosote Fire ..........................33

 

F.  Blower Replacement ...........................34-35 

G.  Baffle Removal

 ....................................35 

 

H.  Igniter Replacement ............................36

 

I.  Glass Replacement .............................36

 

J.  Broken/Damaged Component ............36

Section 11: Reference Material

 

A.  Component Functions

.........................37-38 

B.  Component Locations

 .........................39

 

C.  Exploded Drawing...............................40

 

D.  Service Parts & Accessories

 ...............41-45  

E.  Warranty Policy ...................................46-47

 

F.  Contact Information .............................48

Summary of Contents for CASTILE-CWL-B

Page 1: ...officials about restrictions and installation inspection requirements in your area CAUTION Tested and approved for wood pellets and shelled field corn fuel only Burning of any other type of fuel voids...

Page 2: ...her Un tuyau ext rieur de combustion d air doit tre install et ne doit pas tre obstru lorsque l appareil est en usage La structure int grale du plancher du plafond et des murs de la maison mobile doit...

Page 3: ...tion 11 B Venting Termination Requirements 11 C Equivalent Feet of Pipe 12 D Pipe Selection Chart 12 Section 5 Venting Systems A Alcove 13 B Through the Wall 14 C Vertical 15 D Through the Wall Vertic...

Page 4: ...nsult your Quadra Fire dealer for best results NOTE Hearth Home Technologies manufacturer of this appliance reserves the right to alter its products their specifications and or price without notice WA...

Page 5: ...he loca tion of the vent termination CAUTION If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions fr...

Page 6: ...an appliance is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include Preventing negative pressure Location of appliance...

Page 7: ...erials have been met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances 9 T...

Page 8: ...imensions Figure 8 2 Front View Figure 8 1 Top View Figure 8 3 Side View Figure 8 4 Side View with Top Vent Adapter 24 in 609mm 24 5 8 in 626mm 12 in 305mm 24 in 609mm 28 9 16 in 725mm 15 15 16 in 405...

Page 9: ...to Appliance 2 51 H Side Wall to Flue Pipe 3 76 Alcove Installation Inches Millimeters Minimum Alcove Height 43 1092 Minimum Alcove Side Wall 6 152 Minimum Alcove Width 38 965 Maximum Alcove Depth 36...

Page 10: ...is required with hori zontal venting or under the Top Vent Adapter with vertical installation Must extend 2 inches 51mm beyond each side of pipe shaded area C Hearth Pad Requirements UL and ULC Use a...

Page 11: ...protruding parts of the structure roof overhang plants and shrubs etc 6 Termination Cap Location Home Electrical Service Side to side clearance is to be the same as minimum clearance to vinyl inside c...

Page 12: ...where above the diagonal line a 4 inch 102mm diam eter pipe is required The chart reveals that a 90 elbow is 5 times as restrictive to the flow of exhaust gases under positive pressure as 1 foot of ho...

Page 13: ...SES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference A Alcove Figure 13 1 All minimums listed are to a combustible surface Minimum Ma...

Page 14: ...p must be a minimum of 6 inches 152mm from the wall Approved for mobile home instal lations Must use 3 or 4 inch 76 102mm L or PL listed pellet venting or listed double wall pipe and a Quadra Fire Out...

Page 15: ...mes Single wall pipe is approved for residential installations only C Vertical D Through The Wall Vertical Firestop Flashing Rain Cap 6 in 152mm Min Non combustible Hearth Pad 3 in 76mm Min Clean out...

Page 16: ...sonry Figure 16 1 Figure 16 2 Non combustible Hearth Pad Airtight Clean out Door Clean out cover Sheathing 3 in 76mm minimum 1 in 25mm clearance Flashing Fireclay flue liner with airspace Concrete Cap...

Page 17: ...alling the vent system for use in a mobile home 8 Installation shall be in accordance with the Manufactur ers Home Safety Standard HUD CFR 3280 Part 24 Installation must comply with Manufactured Home...

Page 18: ...to interior wall Tools Needed Phillips headscrewdriver wire cutters hole saw or jig saw CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or...

Page 19: ...lation Figure 19 5 Figure 19 4 Installing the Top Vent Adapter Top Vent Adapter 3 to 3 inch Rear Exhaust Outlet Use hole on each side as drilling guide Offset Collar 3 to 6 inch Mount with 4 screws Cl...

Page 20: ...covered under warranty Any placement varia tion other than shown here can cause excessive heat and shall void the appliance warranty Figure 20 2 1 Open door to expose the firebox 2 Install the left l...

Page 21: ...s The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air NOTE If the thermostat is located too close to the appliance you may need to set the tempe...

Page 22: ...Wood pellets should be left in their original sealed bag until using This will prevent moisture absorption Shelled corn should be stored in a tight container where it will not absorb moisture from da...

Page 23: ...minutes after start up and again in 5 minutes This will fill the feed system and allow the appliance to begin dropping pellets The appliance will continue to run as long as the thermostat is calling...

Page 24: ...topped calling for heat until the appliance has cooled down 3 Occasionally the appliance may run out of fuel and shut itself down When this happens the red call light will be on Figure 24 1 To restart...

Page 25: ...e does not affect the operation or longevity of your appliance 2 Ash buildup on glass 2 This is normal Clean the glass 3 Glass has turned dirty 3 Excessive build up of ash The lower burn settings will...

Page 26: ...is clean Make sure front door is closed Replace control box Call light on No fire Partially burned fuel in firepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that firepo...

Page 27: ...loss of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 feed assembly mounting screws and l...

Page 28: ...ainless steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to premium Check that firepot clean out plate is fully closed Reduce feed rate usi...

Page 29: ...Ash Removal from Firebox More frequently depending on the fuel type or ash build up OR X Beneath Heat Exchanger Every 1 ton of fuel OR X Blower Combustion Exhaust More frequently depending on the fuel...

Page 30: ...sposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Other waste shall not be p...

Page 31: ...is left behind from the use of the cleaning rods for the heat exchanger tubes c The ash will be resting on the back of the baffle This will require removing the cast baffle Please refer to page 35 for...

Page 32: ...h is non adjustable but the gasketing between the glass and firebox should be inspected periodically to make sure there is a good seal 16 Preparing Firebox for Non Burn Season Frequency Yearly By Home...

Page 33: ...ox An inefficient and non economical method of burning of fuel caused by poor quality pellet fuel is shown in Figure 33 2 The correct flame size when good quality premium pellet fuel is burned is show...

Page 34: ...e the thermostat block and disconnect the 2 yellow wires e Remove the 2 screws from the power inlet and rotate it through the hole and out of the screen leaving the wires attached f Disconnect the vac...

Page 35: ...front of the housing and very carefully bend the 2 housing sides out and bend the back of the housing away from the blower This allows for room to access the back 2 screws and nuts 4 total that is sec...

Page 36: ...anel by loosening 2 screws do not remove and pull side panel away 3 The wire leads to the igniter are connected to the wire harness black wires with 1 4 inch male female spade connectors Disconnect th...

Page 37: ...cle for 120 volt 60 Hz standard current Make sure the outlet is grounded and has the correct polarity A good surge protector is recommended When operating with a generator you need a least 600 watts o...

Page 38: ...ally reset itself 19 Snap Disc 3 Back Burn Protector 250 F Snap disc 3 is mounted on the back of the auger tube in the center of the appliance and has a red reset button To access it remove the right...

Page 39: ...onvection Blower Housing Feed Motor High Med Low Heat Output Switch Reset Button Reset Button Combustion Blower TERMINAL BLOCK CENTER 2 SCREWS FOR THERMOSTAT WIRES POWER OUTLET FUSE Fuse Red Call Ligh...

Page 40: ...e FS B Beginning Manufacturing Date Oct 2009 Ending Manufacturing Date Active 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 30 25 26 27 28 29 Castile Pellet Freestanding Stove CASTILE...

Page 41: ...etainer Upper SRV7021 141 4 Convection Air Director SRV7021 123 5 Hinge Bracket SRV7021 115 6 Outer Skin Left SRV7021 119 7 Brick Left Right Cast 414 0270 8 Brick Center Cast 414 0260 9 Cast Retainer...

Page 42: ...Black 413 0030BK Porcelain Color 413 0030POR Powder Coat 413 0030PWD 14 Door Assembly SRV7021 007 14 1 Hinge Female 450 2910 14 2 Door Frame SRV7021 114 Gasket Tadpole 3 8 10 ft 842 5130 Y 14 3 Screw...

Page 43: ...m u u c a V 5 2 Y 4 0 7 0 0 0 7 V R S d e e p S 3 d r a o B l o r t n o C 6 2 Y 4 9 1 1 0 0 7 V R S h c t i w S t u p t u O t a e H x o B n o i t c n u J s s e n r a H e r i W 7 2 Y 0 9 6 0 0 3 2 v D...

Page 44: ...1 016 Willow SRV7021 015 Cleanout Tool 414 1140 Y Dvd Original Energy Stove 7000 440 Harness Thermostat Wire 230 0810 Leveling Assembly 7000 000 Paint Touch Up 4 Oz Matte Black 812 0910 Mahogany 855 1...

Page 45: ...y 7001 044 Outside Air Collar Assembly 7001 045 Trim Plate Outside Air Kit 412 7100 Smart Batt Il 841 0970 Smart Stat Il 841 0960 Thermostat Mechanical 812 3760 Y Thermostat Programmable 811 0520 Top...

Page 46: ...begins on the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an i...

Page 47: ...21 130D Page 47 Castile B FS Pellet Stove R January 19 2011 7022 122 Page 55 Castile Pellet Insert 4021 645C 12 29 10 Page 2 of 2 WARRANTY CONDITIONS This warranty is void if LIMITATIONS OF LIABILITY...

Page 48: ...45502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441 6863064 686620...

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