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Page  22

7021-130F

May 12, 2014

Castile-B FS Pellet Stove 

8

Operating Instructions

A.  Fuel Size, Material and Storage

1. Wood Pellets

Fuel pellets are made from sawdust or wood by-products.  If the 
source material is hardwood, they can have a higher mineral 
content, creating more ash.  Fuels containing bark will also 
have higher ash content.  Minerals and other noncombustible 
materials such as sand will turn into a hard, glass-like substance 
called a clinker when heated to the extreme temperatures 
our fi repot reaches.  This is what forms clinkers in the bottom 
of the fi repot.  Trees from different areas will vary in mineral 
content.  That is why some fuels produce more clinkers than 
others.  Pellets are manufactured in either 1/4 inch or 5/16 inch 
(6-8mm) diameter and should be 

no more than 1-1/2 inches 

(38mm) in length

.  Pellet lengths may even vary by lot from the 

same manufacturer which is why the feed rate may need to be 
adjusted occasionally.  

If you burn pellets longer than 1-1/2 

inches (38mm) you may have an inconsistent fuel feed rate 
and/or missed ignitions.

Pellet fuel quality can greatly fl uctuate.  We recommend using 
premium grade fuel with ash content less than 1%.  Even in 
some fuel labeled “premium” ash content can vary from bag 
to bag and possibly exceed 1%.  High ash fuel, or lack of 
maintenance, can cause the fi repot to fi ll up and thus create a 
potential for smoking, sooting and possible hopper fi res.

Always burn dry fuel.  Burning fuel with high moisture content 
takes heat from the fuel and tends to cool the appliance, robbing 
heat from your home.  Damp pellet fuel can clog the feed system.

We recommend that you buy fuel in multi-ton lots whenever 
possible.  Buying large quantities of fuel at once will greatly 
reduce the number of times the feed adjustments will need to 
be made.  However, we do recommend trying various brands 
before purchasing multi-ton lots to ensure your satisfaction.

 

Shelled Field Corn (Cont’d)

Risk of Chemical Poisoning.

•  Do Not burn treated seed corn

•  Chemical pesticides are harmful or fatal if 

swallowed

•  Burning treated seed corn will void your 

warranty

WARNING

3. Storage

Wood pellets should be left in their original sealed bag until 
using.  This will prevent moisture absorption.

Shelled corn should be stored in a tight container where  it will 
not absorb moisture from damp or wet fl oors.  This will also 
prevent rodents from becoming a problem.

Do not store any pellet fuel within  the clearance requirements 
or in an area that would hinder routine cleaning and 
maintenance.

Fire Risk

•   High ash fuels, or lack of maintenance, can cuase the 
fi repot to overfi ll.  Follow proper shutdown procedure if ash 
buildup exceeds half way point in fi repot. 

•  Failure to do so could result in smoking, sooting and possible hop-
per fi res. ll void your warranty

WARNING

2. Shelled Field Corn

Extensive factory and fi eld testing has demonstrated shelled 
fi eld corn to be an effi cient and very economical fuel.  We 
recommend the use of a 50-50 blend of corn and wood pellets. 
The only change in operation is that the feed rate may require 
a slight adjustment.  The BTU output of the appliance varies 
slightly compared to pellets, depending on the quality of the 

corn used.  In cases where it is acceptable for the appliance 
to run full time, 100% corn will work after the fi re has been 
started using wood pellets.

When purchasing corn to burn in your appliance, read the 
ingredient label very carefully.  

Do NOT purchase fuel that 

contains any additives

 such as oils (i.e. soybean oil) and 

meals as it will result in poor unit performance.  

If you are 

buying corn  the only ingredient that should  be listed is corn. 
Shelled fi eld corn must be 15% or less moisture content.  The 
corn must be clean and free from debris.  Never burn corn 
straight from the fi eld.  Stalk parts, excessive fi nes and cob 
remnants, etc. will clog the auger mechanism.  Corn with 
excessive grain dust must be screened by sifting with 3/16 
(4.76mm) inch mesh screening.

Do not burn treated seed corn in your appliance.  Seed corn 
is treated with chemical pesticides that are harmful or fatal 
if swallowed; therefore, seed corn is dangerous to have in 
the house, expecially where children can reach it.  Burning 
treated seed corn in your appliane will void your warranty and 
will destroy the exhaust system on the unit.

When changing to a different fuel, be sure to empty the hopper 
of the previous fuel and vacuum the hopper before you fi ll it 
with the new fuel.

Summary of Contents for CASTILE-MBK-B

Page 1: ...requirements in your area CAUTION Tested and approved for wood pellets and shelled field corn fuel only Burning of any other type of fuel voids your warranty CAUTION WARNING Hot glass will cause burns...

Page 2: ...des codes locaux pour les pr cautions requises pour passer une chemin e travers un mur ou un plafond combustibles et les compensations maximums Inspectez et nettoyez la chemin e fr quemment Ne pas co...

Page 3: ...n A Chimney Exhaust Connection 11 B Venting Termination Requirements 11 C Equivalent Feet of Pipe 12 D Pipe Selection Chart 12 Section 5 Venting Systems A Alcove 13 B Through the Wall 14 C Vertical 15...

Page 4: ...e Technologies Operate the appliance without fully assembling all components Overfire Install any component not approved by Hearth Home Technologies Install parts or components not Listed or approved...

Page 5: ...loca tion of the vent termination CAUTION If burning shelled field corn you must use ap proved venting specifically designed for corn to prevent corro sion or degradation Follow the instructions from...

Page 6: ...appliance is drafting successfully all combustion byproducts are exiting the home through the chimney Considerations for successful draft include Preventing negative pressure Location of appliance and...

Page 7: ...ials have been met 8 The masonry chimney is inspected by a profes sional and is clean or the factory built metal chimney is installed according to the manufac turer s instructions and clearances 9 The...

Page 8: ...nsions Figure 8 2 Front View Figure 8 1 Top View Figure 8 3 Side View Figure 8 4 Side View with Top Vent Adapter 24 in 609mm 24 5 8 in 626mm 12 in 305mm 24 in 609mm 28 9 16 in 725mm 15 15 16 in 405mm...

Page 9: ...Appliance 2 51 H Side Wall to Flue Pipe 3 76 Alcove Installation Inches Millimeters Minimum Alcove Height 43 1092 Minimum Alcove Side Wall 6 152 Minimum Alcove Width 38 965 Maximum Alcove Depth 36 91...

Page 10: ...required with hori zontal venting or under the Top Vent Adapter with vertical installation Must extend 2 inches 51mm beyond each side of pipe shaded area C Hearth Pad Requirements UL and ULC Use a no...

Page 11: ...otruding parts of the structure roof overhang plants and shrubs etc 6 Termination Cap Location Home Electrical Service Side to side clearance is to be the same as minimum clearance to vinyl inside cor...

Page 12: ...ere above the diagonal line a 4 inch 102mm diam eter pipe is required The chart reveals that a 90 elbow is 5 times as restrictive to the flow of exhaust gases under positive pressure as 1 foot of hori...

Page 13: ...S ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference A Alcove Figure 13 1 All minimums listed are to a combustible surface Minimum Maxi...

Page 14: ...ust be a minimum of 6 inches 152mm from the wall Approved for mobile home instal lations Must use 3 or 4 inch 76 102mm L or PL listed pellet venting or listed double wall pipe and a Quadra Fire Outsid...

Page 15: ...Single wall pipe is approved for residential installations only C Vertical D Through The Wall Vertical Firestop Flashing Rain Cap 6 in 152mm Min Non combustible Hearth Pad 3 in 76mm Min Clean out Cov...

Page 16: ...nry Figure 16 1 Figure 16 2 Non combustible Hearth Pad Airtight Clean out Door Clean out cover Sheathing 3 in 76mm minimum 1 in 25mm clearance Flashing Fireclay flue liner with airspace Concrete Cap 1...

Page 17: ...ling the vent system for use in a mobile home 8 Installation shall be in accordance with the Manufactur ers Home Safety Standard HUD CFR 3280 Part 24 Installation must comply with Manufactured Home an...

Page 18: ...interior wall Tools Needed Phillips headscrewdriver wire cutters hole saw or jig saw CAUTION Never draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or gar...

Page 19: ...tion Figure 19 5 Figure 19 4 Installing the Top Vent Adapter Top Vent Adapter 3 to 3 inch Rear Exhaust Outlet Use hole on each side as drilling guide Offset Collar 3 to 6 inch Mount with 4 screws Clea...

Page 20: ...overed under warranty Any placement varia tion other than shown here can cause excessive heat and shall void the appliance warranty Figure 20 2 1 Open door to expose the firebox 2 Install the left log...

Page 21: ...he thermostat should be mounted on an inside wall and not in direct line with the appliance convection air NOTE If the thermostat is located too close to the appliance you may need to set the temperat...

Page 22: ...ood pellets should be left in their original sealed bag until using This will prevent moisture absorption Shelled corn should be stored in a tight container where it will not absorb moisture from damp...

Page 23: ...nutes after start up and again in 5 minutes This will fill the feed system and allow the appliance to begin dropping pellets The appliance will continue to run as long as the thermostat is calling for...

Page 24: ...ped calling for heat until the appliance has cooled down 3 Occasionally the appliance may run out of fuel and shut itself down When this happens the red call light will be on Figure 24 1 To restart it...

Page 25: ...does not affect the operation or longevity of your appliance 2 Ash buildup on glass 2 This is normal Clean the glass 3 Glass has turned dirty 3 Excessive build up of ash The lower burn settings will p...

Page 26: ...clean Make sure front door is closed Replace control box Call light on No fire Partially burned fuel in firepot Firepot clean out plate not closed Firepot is dirty missed ignition Check that firepot...

Page 27: ...s of vacuum Empty hopper of fuel Use a wet dry vacuum cleaner to remove remaining fuel from hopper including feed tube Check feed chute for obstructions Loosen 2 feed assembly mounting screws and ligh...

Page 28: ...less steel baffle from firebox to clean ash from on top of baffle Clean behind rear brick panels Change fuel brand to premium Check that firepot clean out plate is fully closed Reduce feed rate using...

Page 29: ...Removal from Firebox More frequently depending on the fuel type or ash build up OR X Beneath Heat Exchanger Every 1 ton of fuel OR X Blower Combustion Exhaust More frequently depending on the fuel ty...

Page 30: ...sal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Other waste shall not be plac...

Page 31: ...left behind from the use of the cleaning rods for the heat exchanger tubes c The ash will be resting on the back of the baffle This will require removing the cast baffle Please refer to page 35 for a...

Page 32: ...on adjustable but the gasketing between the glass and firebox should be inspected periodically to make sure there is a good seal 16 Preparing Firebox for Non Burn Season Frequency Yearly By Homeowner...

Page 33: ...An inefficient and non economical method of burning of fuel caused by poor quality pellet fuel is shown in Figure 33 2 The correct flame size when good quality premium pellet fuel is burned is shown i...

Page 34: ...the thermostat block and disconnect the 2 yellow wires e Remove the 2 screws from the power inlet and rotate it through the hole and out of the screen leaving the wires attached f Disconnect the vacuu...

Page 35: ...ont of the housing and very carefully bend the 2 housing sides out and bend the back of the housing away from the blower This allows for room to access the back 2 screws and nuts 4 total that is secur...

Page 36: ...el by loosening 2 screws do not remove and pull side panel away 3 The wire leads to the igniter are connected to the wire harness black wires with 1 4 inch male female spade connectors Disconnect the...

Page 37: ...for 120 volt 60 Hz standard current Make sure the outlet is grounded and has the correct polarity A good surge protector is recommended When operating with a generator you need a least 600 watts of p...

Page 38: ...ly reset itself 19 Snap Disc 3 Back Burn Protector 250 F Snap disc 3 is mounted on the back of the auger tube in the center of the appliance and has a red reset button To access it remove the right si...

Page 39: ...vection Blower Housing Feed Motor High Med Low Heat Output Switch Reset Button Reset Button Combustion Blower TERMINAL BLOCK CENTER 2 SCREWS FOR THERMOSTAT WIRES POWER OUTLET FUSE Fuse Red Call Light...

Page 40: ...chase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer d...

Page 41: ...Pellet Stove R Castile Pellet Insert WARRANTY CONDITIONS This warranty is void if LIMITATIONS OF LIABILITY 8 K N N OQ R U Z 8 88 U 8 U Q 8 N N Q Z R N U Q 8 R Z N N 88 N U Q 8 N O K WARRANTY EXCLUSION...

Page 42: ...Page 42 7021 130F May 12 2014 Castile B FS Pellet Stove...

Page 43: ...May 12 2014 7021 130F Page 43 Castile B FS Pellet Stove...

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