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                        7022-514C 

 

 

 

 

   July 7, 2015

CASTILE INSERT

TABLE OF CONTENTS

     Safety Alert Key:

• 

DANGER! 

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

•  WARNING!

 Indicates a hazardous situation which, if not avoided could result in death or serious injury.

•  CAUTION! 

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• 

NOTICE:

 Indicates practices which may cause damage to the appliance or to property.

Important Safety Information ............3

A.  Appliance Certifi cation ......................................................3
B.  BTU & Effi ciency Specifi cations........................................3
C.  Glass Specifi cations .........................................................3
D.  Electrical Rating................................................................3
E.  Mobile Home Approved .................................................... 3

Getting Started ...................................4

A. Design, Installation & Location Considerations  ..........................4
B. Thermostat Wall Control Location......................................5
C.  Tools And Supplies Needed ..............................................5
D. Inspect Appliance and Components  .................................5
E. Install Checklist ..................................................................6

Dimensions and Clearances .............7

A.  Appliance Dimensions ......................................................7
B. Clearance To Combustibles, UL and ULC .........................8
C.  Masonry and Zero Clearance Fireplaces .........................9
D. Minimum Opening for Masonry 
     and Zero Clearance Fireplaces .........................................9
E. Hearth Extension ...............................................................9
F.  Floor Protection .................................................................9
G.  

Installation into a Factory-Built Fireplace

 .........................10

H.  

Installation into a Masonry Fireplace

 .................................11

I.  

Prefabricated Metal Chimney

 .............................................11

Vent Information ...............................12

A.  Venting Termination Minimum Requirements ...................12
B. Avoiding Smoke and Odors ...............................................13
C.  Negative Pressure ............................................................14
D.  Draft ..... ............................................................................14
E.  Chimney and Exhaust Connection  ..................................14
F.  Equivalent Feet of Pipe  ....................................................15
G.  Pipe Selection Chart ........................................................15
H. Pellet Venting Charts .........................................................16

Venting Systems ..............................17

A.  Full Reline With Outside Air - Horizontal...........................17
B.  Full Reline With Outside Air  - Vertical ..............................18

Appliance Set-Up .............................19

A.  Leveling System ...............................................................19
B. Outside Air Kit Instructions ................................................19
C. Door Handle Removal .......................................................20
D.  Door Removal...................................................................20
E.  Adjustable Hearth Support ................................................20
F. Hearth Support for Standard Surround Only ......................21
G.  Surround & Trim Set, Econo.............................................22
H.  Surround and Cast Trim Set  ............................................23
I. Optional Log Set Placement Instructions ............................24
J.  Thermostat Installation ......................................................25

Mobile Home Installation .................26

Accessory List .................................27

Summary of Contents for CASTILEI-MBK

Page 1: ...on in these instruc tions is not followed exactly a fire could result causing property damage personal injury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicini...

Page 2: ...ensions 7 B Clearance To Combustibles UL and ULC 8 C Masonry and Zero Clearance Fireplaces 9 D Minimum Opening for Masonry and Zero Clearance Fireplaces 9 E Hearth Extension 9 F Floor Protection 9 G I...

Page 3: ...for replacement glass D Electrical Rating 115 VAC 60 Hz Start 4 1 Amps Run 1 1 Amps NOTE Some generator or battery back up systems may not be compatible with the micro processor electronics on this ap...

Page 4: ...nce and chimney will affect performance Consideration must be given to Safety convenience traffic flow Placement of the chimney and chimney connector and to minimize the use of chimney offsets Place t...

Page 5: ...ostat Wall Control Location The thermostat wall control s location will have some affect on the appliance s operation Maximum wire length from appliance is 100 feet 30 48m continuous unspliced wire Re...

Page 6: ...ey meets the minimum height requirements Roof flashing installed and sealed Terminations installed and sealed Clearances Section 3 Pg 7 Combustible materials not installed in non combustible areas Ver...

Page 7: ...3mm 25 in 629mm 10 in 249mm 13 in 330mm 2 in 51mm A B Overall Size A B Metal Surround w Cast Trim STD 42 1 2 in 1080mm 30 in 762mm Metal Surround w Cast Trim LRG 48 in 1219mm 34 in 864mm Metal Surroun...

Page 8: ...ance To Combustibles UL and ULC Inches Millimeters A Top of Hopper Top Vent 2 0 51 Rear Vent 2 5 64 B Side of Hopper Top or Rear Vent 2 0 51 C Back of Hopper Top or Rear Vent 4 0 102 D Vent Pipe to Co...

Page 9: ...ween the masonry of the fireplace and the facing masonry E Hearth Extension If employing a hearth extension any parts or materials used in construction must be non combustible Side Wall Mantel Maximum...

Page 10: ...insert The 2 x 4 may need to be cut to the appro priate size 250 2061 WARNING THIS FIREPLACE MAY HAVE BEEN ALTERED TO ACCOMMODATE AN INSERT IT MUST BE RETURNED TO ITS ORIGINAL CONDITION BEFORE USE AS...

Page 11: ...chimney liner meeting type UL 103 HT requirements 2100 F per UL 1777 If the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height li...

Page 12: ...protruding parts of the structure P 12 in Clearance above roof line for vertical terminations All minimum clearances are listed with an Outside Air Kit OAK installed unless otherwise noted in table be...

Page 13: ...e air supply kit can supply most of the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume the air needed for the appli ance It may be n...

Page 14: ...mney NOTICE Hearth Home Technologies assumes no responsibility for the improper performance of the chimney system caused by Inadequate draft due to environmental conditions Downdrafts Tight sealing co...

Page 15: ...shielding or guards may be required WARNING Figure 15 2 3 in or 4 in 76mm or 102mm Diameter Pipe Equivalent Pipe Length In Feet ALTITUDE IN THOUSANDS OF FEET 0 20 30 1 2 3 4 5 6 7 8 9 10 4 in 102mm D...

Page 16: ...ting of your pellet appliance The more vertical rise you can obtain in your system the better it will perform Horizontal vent runs can accumulate ash and will need to be cleaned more often Try to keep...

Page 17: ...om Wall floor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scal...

Page 18: ...er ULC S628 93 ORD ULC C1482 M1990 NOTE In Canada this fireplace insert must be installed with a continuous chimney liner extending from the fire place insert to the top of the chimney The chimney lin...

Page 19: ...asure distance from floor to air vent opening in appli ance and mark location on wall 2 Use saw to cut opening in wall Cut a 2 1 2 to 3 inch 64 76mm opening on inside wall and a 3 to 3 1 2 inch 76 89m...

Page 20: ...in your straight edge Figure 20 2 4 The double sided tape that holds front and side trims to scissors has a powerful bonding adhesive Adjustments are extremely difficult once trim has adhered to tape...

Page 21: ...de up and attach the top cast ring Figure 21 4 6 Attach the hearth support panel extensions Figure 21 5 7 Attach cast footers Figure 21 6 8 Place the assembled hearth support under the insert Figure 2...

Page 22: ...he top to expose the thumb screws that secure the cast sides Remove the thumb screw and top bracket and then remove the cast side NOTE The right cast side bracket has the hopper cut out switch attache...

Page 23: ...ng the outer edge of the surround Figure 23 3 f It is best to install all of the 1 4 20 screws only half way at first to allow for adjustments After adjustment tighten the 2 screws in each footer firs...

Page 24: ...t Instructions Two Piece Log Set Installation 1 Open door to expose the firebox 2 Install the left log first and then the right log Figure 24 1 3 Lean the logs against the cast iron brick in the back...

Page 25: ...pieces apart 2 Connect your thermostat wire to the W and R terminals see Figure 25 1 3 Screw the backer plate to the wall using the hardware included 4 Snap the thermostat to the backer plate 5 Conne...

Page 26: ...D CFR 3280 Part 24 NEVER INSTALL IN A SLEEPING ROOM WARNING Spark Arestor Cap Roof Flashing Storm Collar Joist Shield Firestop Double Wall Connector Pipe Figure 26 1 CAUTION Never draw outside combust...

Page 27: ...12 Damper 3 Inch Tall Vertical Installs Only PEL DAMP3 Y Damper 4 Inch Tall Vertical Installs Only PEL DAMP4 Log Set LOGS 30 OE Log Rear Left 7050 144 Log Rear Right 7050 143 Outside Air Kit Rear 811...

Page 28: ...2 054 Surround Standard Use With Cast Trim SP CSTLI4834 CM Thermostat WALL STAT Y Thermostat Programmable WALL STAT P Trim Cast Matte Black 811 0930 Footer Left 414 7090MBK Footer Right 414 7100MBK He...

Page 29: ...ling Bolt Pkg of 25 220 0080 25 Y Nut Capped Push 1 4 Pkg of 24 7000 157 24 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw Flat Head 1 4 20 Pkg of 24...

Page 30: ...30 7022 514C July 7 2015 CASTILE INSERT...

Page 31: ...July 7 2015 7022 514C 31 CASTILE INSERT...

Page 32: ...ille WA 99114 Division of HNI INDUSTRIES Please contact your Quadra Fire dealer with any questions or concerns For the number of your nearest Quadra Fire dealer log onto www quadrafire com This produc...

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