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14

7060-801A

April 26, 2019

Explorer III AU Wood Appliance

This product was designed for and tested on a 152mm 

chimney, 427-488cm high, (includes appliance height) 

measured from the base of the appliance. The further your 

stack height or diameter varies from this configuration, the 

greater the likelihood it may affect performance. 

Chimney height may need to be increased by 2 - 3% per 

each 305 meters above sea level. It is not recommended 

to use offsets or elbows at altitudes above 1219 meters 

above sea level or when there are other factors that affect 

flue draft.

1. 

Unpack the Flue Mounted Shield, detach the three 

brackets and familiarize yourself with the illustrations.

2. 

Using a sharp knife or razor blade, carefully cut through 

the plastic film on the “inside face” where it meets the 

outer shield (refer sketch). Cut along the full length of 

the Flue Mounted Shield on both side, then peel off 

and fully remove the plastic film from the stainless steel 

inner shield.

3. 

Peel back and fully remove the plastic film from the 

outer shield.

4. 

Fit the top bracket to the Flue Mounted Shield as 

illustrated ensuring the rear mid section of the bracket 

fits “outside” while the two outer sections of the bracket 

fit “inside”.

5. 

Fit the appropriate lower bracket to your wood fire.

Lower Bracket “5B suitable for all other wood fires 

without an inner rear heat shield. On certain model 

wood fires without a raised flue spigot it will be 

necessary to cut off both the lower outer legs from the 

bracket “5B” leaving the entral tongue to locate inside 

the flue outlet only.

Two tabs are provided and if folded back at 90 degrees 

the bracket and Flue Mounted Shield will mount lower 

onto the appliance.

The Flue Mounted Shield then locates into the two 

notches provided n bracket “5B” as illustrated.

6. 

Once the Flue Mounted Shield is fitted in position onto 

either of the two lower mounting brackets, check to 

ensure a large gap is not present between the top of 

the wood fire and the base of the Flue Mounted Shield, 

as this may result in a hot spot on the rear wall directly 

behind the flue outlet. If your wood fire has a lift off 

top grill the Flue Mounted Shield should be raised 

sufficiently to enable the top grill to be removed.

7. 

Using the already punched holes in the two tabs 

provided on the top bracket as guides, drill into the flue 

pipe and secure the top bracket to the flue pipe with 

two stainless steel rivets (not supplied).

E. Chimney Height / Rise and Run

D. General Flue System Instructions

LINER CONNECTOR

FLUE

 GAS 

DIRECTION

CRIMPED 

END 

TOWARDS 

STOVE

Figure 14.1 - Chimney Connector  (Appliance Pipe)

F. Installing Chimney Components

Chimney Connector

Single wall connector or appliance pipe:

This must be at least 24 gauge mild steel or 26 gauge blue 

steel. The sections must be attached to the appliance and 

to each other with the crimped (male) end pointing toward 

the appliance. All joints, including the connection at the flue 

collar, should be secured with 3 sheet metal screws. Make 

sure to follow the minimum clearances to combustibles.

Factory-built listed chimney connector (vented):

The listed connectors must conform to each other to ensure 

a proper fit and seal.

G. Proper Draft

To be sure that your Quadra-Fire insert burns properly, the 

chimney draft (static pressure) should be approximately 

-2.54mm water column (W.C.) during a high burn and 

-1.016mm W.C. during a low burn, measured 152mm 

above the top of the insert after one hour of operation at 

each burn setting.

Fire Risk.

Do NOT pack insulation or other combustibles 

between spacers.

• 

ALWAYS maintain specified clearances 

around venting and spacers.

• 

install spacers as specified.

Failure to keep insulation or other material 

away from vent pipe may cause fire.

WARNING

Summary of Contents for EXPIII-MBK-APAC

Page 1: ...same room as appliance Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away WARNING Fire Risk For use with solid wood fuel only Other fuels may over fire and generate poisonous gases i e carbon monoxide Do not store or use gasoline or other flammable vapors a...

Page 2: ... Exit 12 C Chimney Termination Requirements 13 D General Flue System Instructions 14 E Chimney Height Rise and Run 14 F Installing Chimney Components 14 G Proper Draft 14 H 6 8 10 Freestanding Triple Skin System 15 I Tested Flue Systems 16 J Un Tested Flue Systems 17 5 Appliance Set Up 18 A Outside Air Kit Installation 18 6 AS NZS 2918 2018 General Notes 19 7 Reference Materials 20 A Service and M...

Page 3: ...on and must be fitted Vent Size 6 inches Firebox Size 3 00 cubic feet Recommended Wood Length 18 inches Fuel Orientation Side to Side Approved Fuel Hardwood only with a Moisture content less than 25 dry basis Model Explorer II AU Wood Appliance Laboratory Australian Solid Fuel Testing ASFT Report No ASFT19001 Report Test Date 10 January 2019 Type Hardwood less than 25 dry basis Standard AS NZS 291...

Page 4: ... Tile Glass Slate E Combustible Materials Material made of or surfaced with any of the following materials Wood Compressed Paper Plant Fibers Plastic Plywood OSB Sheet Rock drywall Any material that can ignite and burn flame proofed or not plastered or non plastered Installation and use of any damaged appliance Modification of the appliance Installation other than as instructed by Hearth Home Tech...

Page 5: ... evacuation plan consisting of at least two escape routes 5 A plan to deal with a chimney fire as follows 6 In the event of a chimney fire a Evacuate the house immediately b Notify fire department C Negative Pressure Negative pressure results from the imbalance of air available for the appliance to operate properly It can be strongest in lower levels of the house Causes include Exhaust fans kitche...

Page 6: ...inity of the appliance Avoid installing the appliance near doors walkways or small isolated spaces Recessed lighting should be a sealed can design Attic hatches weather stripped or sealed Attic mounted duct work and air handler joints and seams taped or sealed Basement installations should be avoided Installation and use of any damaged appliance Modification of the appliance Installation other tha...

Page 7: ...der the appliance and given to the party responsible for use and operation Hearth Home Technologies recommends the following Photographing the installation and copying this checklist for your file That this checklist remain visible at all times on the appliance until the installtion is complete Comments Further description of the issues who is responsible Installer Builder Other Trades etc and cor...

Page 8: ... 8 613mm Center of Flue 33 1 8 841mm Top of Flue Figure 8 1 Front View Figure 8 2 Side View Figure 8 4 Side View 28 1 4 718mm 31 3 8 797mm 13 330mm 20 508mm 30 1 8 765mm Figure 8 2 Top View 15 1 4 387mm 2 1 4 70mm 3 8 10mm A Appliance Dimensions NOTE Flue Collar size is 152mm inside diameter ID 3 Dimensions and Clearances ...

Page 9: ...e floor protector should extend 320mm in front of the appliance door and be placed centrally in the 885mm width The Thermal resistivity of the floor protector is 0 08m K W for 6mm thick sheets WARNING Fire Risk Hearth pads must be installed exactly as specified High temperatures or hot embers may ignite concealed combustibles Fire Risk Comply with all minimum clearances to combustibles as specifie...

Page 10: ...mbustibles G D E H C A I B REAR WALL F F J J G G L L K K MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS in Millimeters Note A C and F Dimensions are to the center of the flue collar Explorer III AU Wood Appliance INSTALLATION 352 250 787 400 57 175 885 1179 310 DOUBLE WALL PIPE A B C D E F G H 729 1355 I J 1473 K L ...

Page 11: ...uld Install through the warm space enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire Penetrate the highest part of the roof This minimizes the affects of wind turbulence and down drafts Consider the appliance location in order to avoid floor and ceiling attic joists and rafters Locate termination cap away from trees adjacent stru...

Page 12: ...e 3000mm 3000mm 3000mm or less more than 3000mm 600mm minimum NOTICE Chimney performance may vary Trees buildings roof lines and wind conditions affect performance Chimney height may need adjustment if smoking or overdraft occurs NOTICE Locating the appliance in a basement or in a location of considerable air movement can cause intermittent smoke spillage from appliance Do not locate appliance nea...

Page 13: ...age 13 for termination height The option of outer casing slips to be taken into account 6 Flash the outer casing to the roof material with the appropriate approved flashing 7 If using an outer inner casing combination now install the inner casing ensuring it extends a minimum 200mm above the high side of the roof penetration If not using a combination see 11 below C Chimney Termination Requirement...

Page 14: ...acket 5B as illustrated 6 Once the Flue Mounted Shield is fitted in position onto either of the two lower mounting brackets check to ensure a large gap is not present between the top of the wood fire and the base of the Flue Mounted Shield as this may result in a hot spot on the rear wall directly behind the flue outlet If your wood fire has a lift off top grill the Flue Mounted Shield should be r...

Page 15: ...Freestanding 10 Triple Skin Instruction page QTY DESCRIPTION 4 6 Stainless Steel Inner Flue 915mm Long 1 7 3 4 Painted Perforated 915mm Long 1 7 3 4 Painted Perforated 915mm Long with in tabs 2 8 Galvanized Inner Flue Casing 915mm Long 1 10 Galvanized Notched Outer Flue Casing 915mm Long 1 10 Galvanized Outer Flue Casing 915mm Long 1 Cowl 1 Ceiling Ring 2 75 x 25 Angles 915mm Long 1 Installation G...

Page 16: ...mum 25mm gap between flue pipe casing combustible material Non combustible material Hebel block or 12mm Promina board or similar under the flashing 25 25 Approved Flashing Roof Line Inner Casing 200mm above roof line Outer Casing Inner Casing 25 Internal Swage 25 25 12 5 Vented Ceiling Plate Flue Pipe C L C L Floor Protector as per AS NZS 2918 2001 Figure 16 1 ...

Page 17: ...asing and 3 x ø flue distance of the ceiling plate ADD Cowl Casing Cover Spider Bracket Approved Flashing Ceiling Plate Batten A 3 x Ø flue pipe Ceiling flue pipe Ø ADD Cowl AS NZS2918 2001 Un tested flue with sloped ceiling penetration greater than 30 from horizontal A 25mm 4 6 3 b Fig 4 6 3 x ø flue from active flue to heat sensitive surface Casing Cover Spider Bracket Approved Flashing A Ceilin...

Page 18: ...1 If that is the case you will need to order SRV7033 041 which includes a cover plate and sealing rope as shown in Figure 18 2 The goal is to seal the pedestal so no room air can leak into the pedestal or for cold air infiltration A Outside Air Kit Installation A source of air oxygen is necessary in order for combustion to take place Whatever combustion air is consumed by the fire must be replaced...

Page 19: ...ZARDOUS CONDITIONS WHERE SUCH ACTION IS CONSIDERED THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE CAUTION CRACKED AND BROKEN COMPONENTS e g GLASS PANELS OR CERAMIC TILES MAY RENDER THE INSTALLATION UNSAFE WARNING ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE TESTING AUTHORITY IS CONSIDERED AS BREACHING AS NZS 4013 WARNING DO NOT USE FLAMMABLE LIQUIDS OR...

Page 20: ...20 7060 801A April 26 2019 Explorer III AU Wood Appliance 7 Reference Materials A Service and Maintenance Log Date of Service Performed By Description of Service ...

Page 21: ...21 7060 801A April 26 2019 Explorer III AU Wood Appliance Date of Service Performed By Description of Service ...

Page 22: ...22 7060 801A April 26 2019 Explorer III AU Wood Appliance Date of Service Performed By Description of Service ...

Page 23: ... 0130 24 Y Screw Pan Head Philips 8 32 X 3 8 Pkg of 40 225 0500 40 Y Screw Sheet Metal 8 X 1 2 S Grip Pkg of 40 12460 40 Y Washer 1 4 Sae Pkg of 24 28758 24 Y Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION Parts must be ordered from a dealer or distributor Hearth and Home Technologies does not sell directly to consumers Provide model number and serial number when requesting s...

Page 24: ... and maintenance instructions included Read understand and follow these instructions for safe installation and operation Leave this manual with party responsible for use and operation of this appliance We recommend that you record the following pertinent information for your heating appliance Date purchased installed Serial Number Location on appliance Dealership purchased from Dealer Phone 1 Note...

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