Quadra-Fire PELLET INSERT CB1200MI-MBK Installation Manual Download

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7014-285A

October 9, 2017

CB1200 Pellet Insert

TABLE OF CONTENTS

Safety Alert Key:

•

DANGER!

Indicates a hazardous situation which, if not avoided

will

result in death or serious injury.

•

WARNING!

Indicates a hazardous situation which, if not avoided

could

result in death or serious injury.

•

CAUTION!

Indicates a hazardous situation which, if not avoided,

could

result in minor or moderate injury.

•

NOTICE:

Indicates practices which may cause damage to the appliance or to property.

Important Safety Information ............3

A. Appliance Certification

.......................................................3

B. BTU & Efficiency Specifications

.........................................3

C. Glass Specifications

..........................................................3

D. Electrical Rating.................................................................3

E. Mobile Home Approved

..................................................... 3

Getting Started

...................................4

Design, Installation & Location Considerations

..........................4

B. Thermostat Wall Control Location......................................5

C. Tools And Supplies Needed ...............................................5

D. Inspect Appliance and Components

.................................5

Install

Checklist ..................................................................6

Dimensions and Clearances .............7

A. Appliance Dimensions .......................................................7

B. Clearance To Combustibles, UL and ULC .........................8

C. Minimum Opening for Masonry & Zero Clearance Fire

places............ .............................................................................9

D. Floor Protection ................................................................9

E. Calculating Alternate Floor Protection Material

.................9

F. Installation into a Factory-Built Fireplace

...........................10

G. Installation into a Masonry Fireplace

.................................11

H. Prefabricated Metal Chimney

............................................11

Vent Information ...............................12

A. Venting Termination Minimum Requirements

....................12

B. Avoiding Smoke and Odors ...............................................13

C. Negative Pressure .............................................................14

D. Draft..... .............................................................................14

E. Chimney and Exhaust Connection ...................................14

F. Equivalent Feet of Pipe .....................................................15

G. Pipe Selection Chart .........................................................15

Venting Systems

..............................16

Full Reline With Outside Air - Horizontal

............................16

B. Full Reline With Outside Air - Vertical ...............................17

Appliance Set-Up .............................18

A. Rear Shroud Installation

...................................................18

B. Outside Air Kit Instructions

................................................20

C. Adjustable Hopper Options

................................................21

D. Grill Installation

..................................................................21

E. Adjustable Hearth Support

................................................21

F. Panel and Trim Set ............................................................22

G. Thermostat Installation and Operation

.............................24

H. Optional Log Set Placement Instructions

.........................25

Mobile Home Installation .................26

Reference Materials .........................27

A. Service & Maintenance List

...............................................27

B. Accessory List ....................................................................30

Summary of Contents for PELLET INSERT CB1200MI-MBK

Page 1: ... the vicinity of this or any other appliance Do not over fire If appliance or chimney connector glows you are over firing Over firing will void your warranty Comply with all minimum clearances to combustibles as specified Failure to comply may cause house fire HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns Do not touch glass until it is cool...

Page 2: ...ances 7 A Appliance Dimensions 7 B Clearance To Combustibles UL and ULC 8 C Minimum Opening for Masonry Zero Clearance Fire places 9 D Floor Protection 9 E Calculating Alternate Floor Protection Material 9 F Installation into a Factory Built Fireplace 10 G Installation into a Masonry Fireplace 11 H Prefabricated Metal Chimney 11 4 Vent Information 12 A Venting Termination Minimum Requirements 12 B...

Page 3: ...Hearth Home Technologies manufacturer of this appliance reserves the right to alter its products their specifications and or price without notice Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or your dealer Quadra Fire is a registered trademark of Hearth Ho...

Page 4: ...appliance and chimney will affect performance Consideration must be given to Safety convenience traffic flow Placement of the chimney and chimney connector and to minimize the use of chimney offsets Place the appliance where there will be a clear passage for a Listed chimney through the ceiling and roof vertical or through exterior wall horizontal Installing the required outside air kit will affec...

Page 5: ...ance and remove all the parts and articles packed inside the Component Pack Inspect all the parts and glass for shipping damage Report to your dealer any parts damaged in shipment All labels have been removed from the glass door Plated surfaces have been wiped clean with a soft cloth if applicable Read all the instructions before starting the installation Follow these instructions carefully during...

Page 6: ...to the party responsible for use and operation ATTENTION INSTALLER Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjunction with not instead of the instructions contained in this installation manual Customer __________________________________________________________________________ Date Installed ________________________________________________...

Page 7: ... 724mm 13 5 8 in 346mm 8 3 4 in 223mm Figure 7 5 Front View with large panel set SP CB12I3350 GD NB or NL 50 in 1270mm 33 in 838mm 10 3 8 in 264mm 21 1 4 in 539mm 21 1 4 in 539mm 40 in 1016mm 30 in 762mm 10 3 8 in 264mm 21 1 4 in 539mm 21 1 4 in 539mm 25 1 2 in 648mm 11 in 279mm 24 in 609mm 19 1 2 in 22 in 496mm 559mm 11 in 280mm SIDE WALL TOP TRIM 18 5 16 in 465mm 24 5 16 in 618mm 25 1 2 in 649mm...

Page 8: ...From finished floor protection The size of your floor protector choice must be added to this dimension If using Quadra Fire floor protector Part 811 0730 allow 1 1 2 inches 38mm 25 in 635mm 25 in 635mm 29 3 4 in 756mm 15 1 2 in 394mm Figure 8 1 NOTE A Quadra Fire floor protector Part 811 0730 is available through your dealer to be used as a floor protector for the section under the insert body onl...

Page 9: ...e Note If trim measurement is over 3 4 in 19mm in depth use mantle or side clearances to combustibles Location Inches Millimeters A Height Maximum Hopper Adjustment 22 1 4 565 Height Minimum Hopper Adjustment 19 3 4 502 B Front Width 29 3 4 756 C Rear Width 22 1 2 572 D Depth 13 1 4 337 Height The Classic Bay 1200 Insert has the option of an adjustable hopper from 22 inches for the maximum to 19 1...

Page 10: ...n combustible material to the combustible material beneath it The R value of a material must be equal or larger then the required R value to be acceptable NOTE A Quadra Fire floor protector Part 811 0730 is available through your dealer to be used as a floor protector for the section under the insert body only Floor protection to front and sides of insert appliance must be supplied in addition to ...

Page 11: ...2061 WARNING THIS FIREPLACE MAY HAVE BEEN ALTERED TO ACCOMMODATE AN INSERT IT MUST BE RETURNED TO ITS ORIGINAL CONDITION BEFORE USE AS A SOLID FUEL BURNING FIREPLACE 250 2061 Heath Home Technologies 250 2061 5 5 in width x 2 in height NON ANOD ALUM BLACK LETTERS ON SILVER with 1 8 in holes on both sides Black letters Figure 11 1 If the hearth extension is lower than the fireplace opening the porti...

Page 12: ...100 F per UL 1777 If the chimney is not listed as meeting HT requirements or if the factory built fireplace was tested prior to 1998 a full height listed chimney liner must be installed from the appliance flue collar to the chimney top The liner must be securely attached to the insert flue collar and the chimney top The air flow of the factory built zero clearance fireplace system must not be alte...

Page 13: ...ces and protruding parts of the structure P 12 in Clearance above roof line for vertical terminations All minimum clearances are listed with an Outside Air Kit OAK installed unless otherwise noted in table below 24 in Above grass top of plants wood or any other com bustible 12 in 36 in no OAK Clearance from any forced air intake of other appli ance 12 in Clearance horizontally from combustible wal...

Page 14: ...st of the demands of the pellet appliance but consideration must be given to the total house demand House demand may consume the air needed for the appli ance It may be necessary to add additional ventilation to the space in which the pellet appliance is located Consult with your local HVAC professional to determine the ventilation demands for your house Vent Configurations When installing a pelle...

Page 15: ...mney NOTICE Hearth Home Technologies assumes no responsibility for the improper performance of the chimney system caused by Inadequate draft due to environmental conditions Down drafts Tight sealing construction of the structure Mechanical exhausting devices E Chimney and Exhaust Connection 1 Chimney Connector Use 3 or 4 inch 76 102mm diameter type L or PL venting system It can be vented verticall...

Page 16: ...alent Pipe Length In Feet ALTITUDE IN THOUSANDS OF FEET 0 20 30 1 2 3 4 5 6 7 8 9 10 4 in 102mm Diameter Pipe Only 10 Example 1 Example 2 Example 1 If the equivalent length of pipe is 23 feet 7m with altitude of 8 000 feet 2438m you must use 4 inch 102mm diameter type L or PL vent Example 2 If the equivalent length of pipe is 12 feet 3 7m with altitude of 6 000 feet 1829m you may use 3 or 4 inch 7...

Page 17: ...ir from Wall floor or ceiling cavity Enclosed space such as an attic or garage NOTE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Outside Air through Rear Wall Horizontal NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable ins...

Page 18: ...628 ORD ULC C1482 M1990 Figure 18 1 Outside Air Termination at Chimney Top Vertical 305mm min below 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insula tion such as mineral wool or ceramic Do not use high temperature caulk ing materials to seal any edge to prevent furture serviceability NOTE In Canada this fireplace insert must be installed wi...

Page 19: ...Figure 19 5 3 Using a 3 8 nch wrench and 7 16 inch socket wrench fasten Rear Shroud Top Vent to the the exhaust tran sition with two bolts and two nuts Secure with two clamps from the appliance Figures 19 4 and 19 5 2 Using a Phillips head screwdriver and two screws to attach Filler Bracket Figure 19 3 Figure 19 3 Attach bolts and nuts in these locations Figure 19 1 Figure 19 2 1 Remove the top ve...

Page 20: ... screws to attach left shroud panel 8 Assemble the right shroud panel corner and the right shroud panel using 3 screws Figure 20 5 9 Attach the right panel assembly using 4 screws to appliance Figure 20 6 Figure 20 5 Figure 20 6 3 screws to attach right shroud panel to right shroud corner piece 5 screws to attach right shroud panel 11 Using the electric drill with 26 drill bit drill 2 holes into t...

Page 21: ...3 Drill these 2 holes B Outside Air Kit Instructions Parts need from the kit 1 piece of flex hose 2 hose clamps trim ring and 1 termination cap assembly See Figure 21 5 and 8 screws Tools Needed Phillips head screw driver hole saw or jig saw 1 Measure distance from floor to air vent opening in appli ance and mark location on wall 2 Use saw to cut opening in wall Cut a 2 1 2 to 3 inches 64 76mm ope...

Page 22: ... to hold in place using Phillips head screw driver Figure 23 2 on page 23 3 Measure front and side trims to required height to cover scissors and mark pieces for cutting Cut excess mate rial from top of trims edge not bottom This edge will be sharp wear gloves to prevent injury to your hands Figure 23 3 on page 23 4 Using sheet metal shears cut trim along the marked edge The cut edge fits under li...

Page 23: ... Left Trim Right Trim Right Panel Left Panel Right Side Curtain Left Side Curtain Top Panel Figure 23 4 Figure 23 5 NOTE Right and left side curtains are shipped with the insert 1 Unpack and lay out parts face down flanges up on a non abrasive surface as shown in Figure 23 4 Install 1 8 32 x 3 8 inch screw into bottom tab of side panel Figure 23 5 2 Set the large hole at bottom of side curtain ove...

Page 24: ...t Figure 24 6 6 Lift hopper lid and press down on panel top while installing 4 8 32 x 3 8 inch screws into holes in panel support If screws have been factory installed tighten to secure panel to panel support Return hopper lid to closed position 7 Install a corner bracket on each side trim piece Slide brackets into top trim from each side and secure with flathead screwdriver Attach trim assembly t...

Page 25: ...rt 2 Connect your thermostat wire to the W and R terminals see Figure 26 2 on page 26 3 Screw the backer plate to the wall using the hardware included 4 Snap the thermostat to the backer plate 5 Connect the wires to the 2 center screws on the terminal block on the back of the product Battery Installation and Replacement NOTE 2 AAA batteries are included with the thermostat and must be installed be...

Page 26: ...pellet appliance fire the logs are not covered under warranty Any placement vari ation other than shown here can cause excessive heat and shall void the appliance warranty 1 Place the front log in first as shown in Figure 26 5 charred area surrounding fire pot 2 Set the left and right logs onto the front log placing the holes in the base of the left and right logs over the locating pins in the fro...

Page 27: ...with the Manufacturers Home Safety Standard HUD CFR 3280 Part 24 Spark Arestor Cap Roof Flashing Storm Collar Joist Shield Firestop Double Wall Connector Pipe Figure 27 1 CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Do NOT cut through Floor joist wall studs or ceiling trusses Any supporting material that would affect the structural integrity Th...

Page 28: ...28 7014 285A October 9 2017 CB1200 Pellet Insert 8 Reference Materials A Service Maintenance List Date of Service Performed By Description of Service ...

Page 29: ...October 9 2017 7014 285A 29 CB1200 Pellet Insert Date of Service Performed By Description of Service ...

Page 30: ...3 in x 50 in SP CB12I3350 GD Bracket L Trim Pkg of 2 832 0840 Logo Quadra Fire Pkg of 10 7000 649 10 Trim Panel Set Gold SRV250 4660 Panel Set Large W Nickel Trim 33 in x 50 in SP CB12I3350 NL Bracket L Trim Pkg of 2 832 0840 Logo Quadra Fire Pkg of 10 7000 649 10 Trim Panel Set Ots Nickel 510 5220 Panel Set Large W Black Nickel Trim 33 in x 50 in SP CB12I3350 NB Bracket L Trim Pkg of 2 832 0840 L...

Page 31: ...stat Programmable WALL STAT P Top Vent Adapter 3 811 0660 Top Vent Adapter 4 811 0670 Top Vent Kit Rear Shroud 811 0650 Vent Adapter 3 4 811 0720 Vent Kit Rear No longer available 811 0690 FASTENERS Avk Rivnut Repair Kit 1 4 20 3 8 16 Rivnut Tools RIVNUT REPAIR Y Bolt Firepot 1 1 4 Long Pkg of 25 225 0120 25 Y Bumper Rubber Pkg of 12 SRV224 0340 12 Y Ceramic Nuts Igniter Pkg of 12 812 0730 12 Y Nu...

Page 32: ...e purchased installed _________________________________________________________________________ Serial Number ____________________________________ Location on appliance ___________________________ Dealership purchased from ________________________________________ Dealer phone _1 _____ _____ ______ Notes ________________________________________________________________________________________ ______...

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