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Quadra-Fire • QFP38 Series • 4061-300 Rev i •  9/09

74

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement 
parts for your appliance please provide model number and serial number. All parts listed 
in this manual may be ordered from an authorized dealer.

Stocked 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

Accent Light Assembly

4061-034

1

Glass Housing

4061-156

2

Kapton 3-1/4" x 3-11/16"

2101-252

Y

3

Bulb Bracket Glass

2101-164

4

Glass Housing Gasket

2141-165

5

Glowing Bulb Enclosure

4061-326

6

Bulb

2088-136

Y

7

Filter Assembly

4061-037

Y

8

Socket Assembly

4061-035

Y

Valve Assembly NG

4061-017

Valve Assembly LP

4061-018

9

Seal Plate Gasket

4002-039

10

Pilot Bracket

4061-143

11

Pilot Assembly - NG

4021-609

Y

Pilot Assembly - LP

4021-610

Y

12

Air Shutter Assembly

Qty 2 req

4061-022

Y

13

Rear Orifi ce - (.128) -NG

4042-317

Y

Rear Orifi ce - (.070) - LP

4021-625

Y

14

Front Orifi ce - (.073) - NG

4021-327

Y

Front Orifi ce - (.046) -LP

4021-624

Y

15

Orifi ce Block

Qty 2 req

4061-145

16

Bulkhead

Qty 2 req

4021-605

Y

17

Bulkhead Gasket

Qty 2 req

4021-429

18

Grommet

27763

19

Valve Bracket

4061-128

20

12" Flex Ball Valve Assembly

302-320A

Y

21

Dashboard

4061-130

22

Valve Shield

4061-131

23

Rocker Switch

060-511

Y

24

Profl ame valve with Stepper Motor - NG

4021-606

Y

Profl ame valve with Stepper Motor - LP

4021-607

Y

25

3/8 OD Flare X 3/8" NPT Male Elbow

Qty 2 req

4021-045

26

3/8" Swivel Nut Connector

4021-561

27

Brass Fitting 3/8" NPT to 3/8" Flare

Qty 2 req

302-315

28

Split Flow Valve

4021-608

Y

29

IPI Ignition Board

4021-611

Y

30

Fan Control Module

4021-612

Y

31

Profl ame S-Receiver

4021-613

Y

Wiring Harness

4021-615

Y

Profl ame GTMFS Transmitter

4021-614

Y

QFP38-NG, QFP38-LP

R

Summary of Contents for QFP38-LP

Page 1: ...CARD THIS MANUAL CAUTION Important operating and maintenance instructions included Leave this manual with party responsible for use and operation Read understand and follow these instructions for safe installation and operation D O N O T D I S C A R D In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter See Table of Contents for location of additi...

Page 2: ...erating this appliance Please retain this owner s manual for future reference Not for use with solid fuel Ne doit pas entre utilise avec un combustible solide This appliance must be installed in accordance with local codes if any if not follow ANSI Z223 1 in the USA or CAN CGA B149 installation codes Installer l appareil selon les codes ou reglements locaux ou en l absence de tels reglements selon...

Page 3: ... Fireplace is Lit 21 S Frequently Asked Questions 21 3 Maintenance and Service A Maintenance Tasks Homeowner 22 B Maintenance Tasks Qualified Service Technician 23 Installer Guide 4 Getting Started A Typical Appliance System 26 B Design and Installation Considerations 27 C Tools and Supplies Needed 27 D Inspect Appliance and Components 27 5 Framing and Clearances A Select Appliance Location 28 B C...

Page 4: ...pliance 57 D Install the Refractory 57 E Install Logs Ember Bed 58 F Install Andirons Lava Rock Rockwool 60 G Complete Log Installation 60 H Accent Lighting Set Up 61 I Adjust the Air Shutter 62 J Adjust the Vertical Baffle 62 K Fixed Glass Assembly 63 L Install Door Fronts 63 16 Troubleshooting A Troubleshooting 64 17 Reference Materials A Appliance Dimension Diagram 66 B Vent Components Diagrams...

Page 5: ...Quadra Fire QFP38 Series 4061 300 Rev i 9 09 5 B Limited Lifetime Warranty Î ...

Page 6: ...Quadra Fire QFP38 Series 4061 300 Rev i 9 09 6 B Limited Lifetime Warranty continued Î ...

Page 7: ...l Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C22 1 A 110 120 VAC circuit for this product must be protected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks B Ceramic Glass Specifications This appliance is equipped with 5 mm ceramic glass Re place...

Page 8: ...d heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signage installed in accor...

Page 9: ...d of time summer months vacations trips etc Remove batteries from remote controls Turn off gas controls valve on standing pilot models When lighting the pilot light on fireplaces with a standing pilot remove the fixed glass assembly so you can detect presence of residual gas build up See Standing Pilot Lighting instructions and Maintenance Tasks 2 2 Operating Instructions User Guide HOT SURFACES G...

Page 10: ...moved Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative door or front G Remote Controls For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if you ...

Page 11: ...nts Transmitter Receiver Fan Control Module FCM I Fan Control Module Fan Control Module FCM controls the following items remotely Fan six speeds 120V Out Aux Out accent lighting VOLTAGE SUPPLY CORD MODULE ON OFF SWITCH COMMUNICATION BUS 3 PIN FAN OUTLET PLUG AUX OUTLET PLUG Accent Lighting Figure 2 4 Fan Control Module ...

Page 12: ...ay Note the polarity of the battery and insert into the battery bay as indicated on the battery cover Place the 3 position slider switch in the REMOTE postion Using the end of a paper clip or other similar object insert the end of the paper clip into the hole marked PRG on the receiver front cover The receiver will beep three times to indicate that it is ready to synchronize with a transmitter Ins...

Page 13: ...s used to turn on off or index through thermostat functions Figures 2 6 and 2 7 Blue LCD display UP DOWN Arrow Key ON OFF Key THERMOSTAT Key MODE Key Figure 2 6 Transmitter Low battery alarm Child safety lock out Room Temperature Aux Accent Lighting Set Point Temperature Level State Flame Thermostat OFF ON SMART Fan Transmission Split Flow Rear Burner Figure 2 7 Transmitter LCD Display Split Flow ...

Page 14: ...ar burner is controlled by the split flow function To activate this function use the MODE key to index to the SPLIT FLOW icon Figure 2 8 Press the UP ARROW key to turn the rear burner on Press the DOWN ARROW to turn the rear burner off A single beep will confirm the reception of the command Figure 2 8 Split Flow ...

Page 15: ... the screen At the same time the receiver connects the thermopile to the gas valve millivolt coil and the appliance main burner turns on A single beep from the receiver will confirm reception of the command Turn off the Appliance Press the ON OFF key on the transmitter The transmitter LCD display will only show the room temperature and icon At the same time the receiver disconnects the thermopile ...

Page 16: ...ill reduce the flame height by one step until the flame is turned off The UP ARROW key will increase the flame height each time it is pressed If the UP ARROW key is pressed while the system is on but the flame is off the fame will come on in the hight position Figure 2 11 A single beep will confirm reception of the command Flame Off Flame Level 1 Flame Level 5 Flame Level Maximum Figure 2 11 Remot...

Page 17: ...n the LCD screen of the trans mitter Set Temperature Room Temperature Figure 2 12 Room Thermostat Transmitter Display Smart Thermostat Transmitter Operation The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point tempera ture and the actual room temperatures As the room temperature gets closer to the set point the Smart Function will modulate th...

Page 18: ... UP ARROW DOWN ARROW keys to turn on off or adjust the fan speed A single beep will confirm reception of the command Figure 2 14 Fan Speed Control Remote Actuated 120V Auxiliary Outlet accent lighting The auxiliary function controls the accent lighting To activate this function use the MODE key to index to the AUX icon Figure 2 15 Press the UP ARROW key to activate the outlet Press the DOWN ARROW ...

Page 19: ...ter Figure 2 17 be fore all battery power is lost When the batteries are replaced this icon will disappear Figure 2 17 Battery Low Icon O Manual Bypass of the Remote System If the batteries of the receiver or transmitter are low or depleted the appliance can be turned on manually by sliding the 3 position slider switch on the receiver to the ON position This will bypass the remote control feature ...

Page 20: ...l which has been under water This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air This appliance must be installed in accordance with local codes if any if not follow ANSI Z223 1 or in Canada current CAN CGA B149 WARNING Improper installation adjustment alteration service or maintenance can cause injury or prope...

Page 21: ...0 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of materials from manufacturing Odor may also be released from finishing materials and adhesives used near the appliance These circumstances may require additional curing related to the installation environment Film on the glass This is a normal result of th...

Page 22: ...e servicing When properly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as necessary Check that...

Page 23: ...o damage to glass or glass frame Replace as necessary Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged Replace as necessary Burner Ignition and Operation Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner whisk broom flashlight voltmeter indexed drill bit set and a manometer Verify burner is pro...

Page 24: ...wo mounting screws from front burner Slide burner to the left lift left side up and out Step 1 Step 2 Step 3 Figure 3 3 Remove Burner Remove the two screws holding the dashboard in place remove dashboard to access gas line and valve wires Figure 3 4 Remove Screws Holding Dashboard Remove eight screws holding valve plate in place Lift the valve assembly up and out Set aside Figure 3 5 Remove Screws...

Page 25: ...n place and remove bracket Remove fan through the valve plate opening Figure 3 7 Remove Fan Bracket Remove Wing nuts both sides Clean or replace fan Check condition of gasket It should remain in place when you remove the valve plate Replace if necessary Reinstall all parts Figure 3 8 Remove Fan ...

Page 26: ...t required Vertical Termination Cap SECTION 10 Storm Collar SECTION 10 Attic insulation shield not shown must be used here to keep insulation away from vent pipe if attic is insulated SECTION 8 Vent pipe penetrates roof preferably without affecting roof rafters SECTION 8 A Typical Appliance System NOTICE Illustrations and photos reflect typical installations and are for design purposes only Illust...

Page 27: ...k check solution 1 2 3 4 in length 6 or 8 Self drilling screws Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance or vent system component Modification of the appliance or vent system Installation other than as instructed by Hearth Home Technologies Improper positioning of the gas logs or ...

Page 28: ...raffic and away from furniture and draperies NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference 45 1 2in 1156 mm 43 1 2 in 1105 mm 1 in 25 mm 23 1 2 in 597 mm 59 3 4 in 1517 mm 59 3 4 in 1517 mm 1 in 25 mm 1 in 25 mm 1 in 25 mm Top Vent One 90 elbow Horiz ...

Page 29: ...e cold air infiltration may be an issue the inside surfaces may be sheetrocked and taped for maximum air tightness Figure 5 2 Clearances to Combustibles C Clearances NOTICE Install appliance on hard metal or wood surfaces extending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clear...

Page 30: ...ial closer than the minimums listed must be construct ed entirely of non combustible materials i e steel studs concrete board etc Figure 5 3 Clearances to Mantels or Other Combustibles above Appliance 5 in 127 mm Min to perpendicular wall A 6 in 152 mm Min from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 5 4 Mantel Leg or Wall Proj...

Page 31: ... to 11 12 3 25 Over 20 12 to 21 12 8 0 3 ft minimum in snow regions Storm Collar Roof Flashing 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire WARNING Gas Wood or Fuel Oil Termination Cap B Gas Termination...

Page 32: ...Vertical clearance between two horizontal termination caps 12 in 30 cm minimum O Horizontal clearance between two horizontal termination caps 12 in 30 cm minimum P 6 Non vinyl sidewalls 12 Vinyl sidewalls Q 18 Non vinyl soffit and overhang 42 Vinyl soffit and overhang R 8 ft D E B L C V V B F V B V V B X A J Fixed Closed M V K X RESTRICTION ZONE TERMINATION NOT ALLOWED AIR SUPPLY INLET X GAS METER...

Page 33: ...iagonal is equal to 8 1 2 in 216 mm horizontal run and 8 1 2 in 216 mm vertical run A length of straight pipe is allowed between two 45º elbows see Figure 7 1 Figure 7 1 Using Two 45 Elbows 7 7 Vent Information and Diagrams B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams D Measuring Standards Vertical and horizontal measurements listed in the vent dia...

Page 34: ...Some elbows may be installed horizontally See Figure 7 5 Elbows may be placed back to back anywhere in the system as long as the first 90 elbow is a starter elbow except as shown in Figure 7 4 When penetrating a combustible wall a wall shield firestop must be installed When penetrating a combustible ceiling a ceiling firestop must be installed Horizontal runs of vent do not require vertical rise h...

Page 35: ...rmination continued Figure 7 4 Two 45 Elbows replacing One 90 Elbow 4 ft min 1 22 m 20 ft max 6 10 m 1 ft min 30 m H1 V1 V2 H2 Installed Vertically V1 min H1 max V2 min H2 max feet 1 2 1 3 meters 0 30 0 61 0 30 0 91 feet 2 4 2 7 meters 0 61 1 22 0 61 2 13 feet 3 6 3 14 meters 0 91 1 83 0 91 4 27 ...

Page 36: ...Elbows Note If installing a vertical vent termination off the top of the ap pliance the flue restrictor should be used See Section 15 J for damper adjustment 12 ft 3 66 m min 60 ft 18 29 m max 12 ft 3 66 m min 60 ft 18 29 m max Maximum horizontal run is 100 of vertical but cannot exceed 18 ft 5 49 m 1 ft m 30 m min ...

Page 37: ... both wall shield firestops must have a heat shield attached to them See Section 10 J for information for regarding the installation of a horizontal termination cap Figure 8 3 Wall Penetration Non Combustible Wall Penetration If the hole being penetrated is surrounded by non combus tible materials such as concrete a hole with diameter one inch greater than the pipe is acceptable Whenever a non com...

Page 38: ...rame an opening 10 in by 10 in 254 mm by 254 mm whenever the vent penetrates a ceiling floor see Figure 8 4 Frame the area with the same sized lumber as used in ceiling floor joist The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield It must be under joists between floors that are not insulated Refer to Figure 8 5 Secure with three f...

Page 39: ...n the air space between the pipe and the shield Set the shield on the ceiling firestop and attach to the firestop Bend all tabs inward 90 around the top of the shield These tabs must be used to prevent blown insulation from getting between the shield and vent pipe and to maintain air space clearance Figure 8 6 Attic Insulation Shield Vaulted Ceiling Installation Remove one shield from box NOTICE C...

Page 40: ...ming members Bend out nailing tabs on each side Place the appliance into position Keep nailing tabs flush with the framing Level the appliance from side to side and front to back Shim the appliance as necessary It is acceptable to use wood shims underneath the appliance Secure the appliance to the framing by using nails or screws through the nailing tabs Secure the appliance to the floor by insert...

Page 41: ...holes DO NOT penetrate inner pipe For 90 and 45 elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe Commercial Multi family Multi level exceeding two stories or High Rise ...

Page 42: ...TICE When installing a vent system with an HRC termination cap all pipe system joints shall be sealed using a high temperature silicone sealant Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections Only outer pipes are sealed sealing the inner flue is not required All unit collar pipe slip section elbow and cap outer flues shall be sealed Continue adding pip...

Page 43: ... 7 62 m maximum unsupported rise Horizontal sections of vent must be supported every 5 ft 1 52 m with a vent support or plumber s strap Wall shield firestops may be used to provide horizontal support Vent support or plumber s strap spaced 120 apart may be used for support See Figures 10 9 and 10 10 WARNING Risk of Fire Explosion or Asphyxi ation Improper support may allow vent to sag and separate ...

Page 44: ... H Min Ft Roof Pitch H Min Ft Flat to 6 12 1 0 Over 11 12 to 12 12 4 0 Over 6 12 to 7 12 1 25 Over 12 12 to 14 12 5 0 Over 7 12 to 8 12 1 5 Over 14 12 to 16 12 6 0 Over 8 12 to 9 12 2 0 Over 16 12 to 18 12 7 0 Over 9 12 to 10 12 2 5 Over 18 12 to 20 12 7 5 Over 10 12 to 11 12 3 25 Over 20 12 to 21 12 8 0 3 ft minimum in snow regions Storm Collar Roof Flashing Figure 10 11 Minimum Height From Roof ...

Page 45: ...13 Wrap the storm collar around the exposed pipe section closest to the roof and align brackets Insert a bolt provided through the brackets and tighten the nut to complete the storm collar assembly Figure 10 14 Make sure the collar is tight against the pipe section Slide the assembled storm collar down the pipe section until it rests on the roof flashing Caulk around the top of the storm collar Fi...

Page 46: ...inimum 1 1 2 in 38 mm overlap MUST be maintained Use an extended heat shield if the finished wall thickness is greater than 7 1 4 in 184 mm The extended heat shield may need to be cut to length maintaining sufficient length for a 1 1 2 in 38 mm overlap between heat shields Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield...

Page 47: ...elescoping section is required Failure to maintain overlap may cause overheating and fire Vent termination must not be recessed in the wall Siding may be brought to the edge of the cap base Flash and seal as appropriate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 in...

Page 48: ...ogies fireplace systems and termination caps The shrouds must be constructed from a minimum 018 in 26 ga thick aluminized steel The wire mesh is optional but recommended and must be 018 in thick minimum 1 2 in mesh A HHT Shrouds You may install a shroud with this fireplace See Section 17 D for a list of UL Listed shrouds Follow the instructions included with these optional components Min Base Dim ...

Page 49: ...th Min Base Dimension Minimum Height Figure 11 2 Roofed Style Shroud Dimensions Roofed Style Shroud may be used with DVP TV DVP TVHW SLP TVHW Mailbox Style Shroud may be used with DVP TV DVP TVHW SLP TVHW Min Base Dims in 20 x 20 mm 508 x 508 Min Height in 18 mm 457 Min Base Dims in 20 x 20 mm 508 x 508 Min Height in 18 mm 458 Min Opening Width in 14 mm 356 Min Opening Height in 10 mm 254 ...

Page 50: ... Manifold pressure 3 5 in w c 10 0 in w c Note Have the gas supply line installed in accordance with local codes if any If not follow ANSI 223 1 Installation should be done by a qualified installer approved and or licensed as required by the locality In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter Note A listed and Commonwealth of Massachuset...

Page 51: ... the valve or to the appliance wall switch Incorrect wiring will damage controls C Intellifire Ignition System Wiring Wire the appliance junction box to 110 VAC for proper operation of the appliance WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box to a switched circuit Incorrect wiring will override IPI safety lockout Refer to Figure 13 1 System Wiring Diagram a...

Page 52: ... BEYOND SLEEVE SLEEVE 14 IPI MODULE 4 FROM SLEEVE POWER MODULE 12 FROM IPI PILOT SWITCH 12 FROM IPI RECEIVER 12 FROM IPI 10 SLEEVE LT GRN GRN GRN WHT RED RED RED BLU LILAC PURP RED YEL BRN BRN BRN BLK BLK CN4 CN5 CN1 CN2 CN3 CN6 CN7 CN8 CN10 C95 CN2 CN1 CN4 CN5 CPI IPI CN6 CN7 CN8 CN9 CN10 CN3 Receiver Figure 13 1 System Diagram Figure 13 2 Wiring Diagram ...

Page 53: ...ections to receptacle as shown in Figure 13 4 Reassemble jumction box with receptacle inside Insert junction box and receptable assembly through hole in outer shell see Figure 13 3 and fasten with two screws Figure 13 3 Remove Junction Box Assembly E Heat Zone Gas Install the Heat Zone Kit before enclosing the appliance Remove one of two square cover plates for each kit from the top of the applian...

Page 54: ... the back of the firebox 1 2 in 13 mm as shown in Figure 14 1 3 Tighten the screws on each side of the front upper Figure 14 1 1 Replace the four screws to hold the upper to the firebox Figure 14 1 2 You may now install non combustible materials to the face of the front upper Combustible finish wall material may be butted up to the unit and the front upper The unit is shipped with door templates a...

Page 55: ...Recessed Fit Sheetrock wall finishing material will have been installed and the joints filled Facing material must be butted to the flanges of the facing templates Remove templates retain screws for door installation Template Pieces Figure 14 4 Facing Template B Facing Template Removal There is a metal template on each side and across the top of the door opening See Figure 14 4 Side Templates Remo...

Page 56: ... of Appliance Drywall A B C Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances to combustibles as specified Framing or finishing material closer than the minimums listed must be construct ed entirely of non combustible materials i e steel studs concrete board etc Figure 14 5 Minimum Vertical and Maximum Horizontal Dimensions Figure 14 6 Mantel Leg or Wall Projecti...

Page 57: ...r Figure 15 1 Install Left Side Refractory Install the lower back refractory Figure 15 2 Install Lower Back Refractory Install the upper back refractory Figure 15 3 Install Upper Back Refractory Install the right side refractory Figure 15 4 Install Right Side Refractory Slide the back refractory slightly from side to side as necessary to close up any gaps in the corners Install the right side refr...

Page 58: ... bed Position the slots in the log over the tabs in front of the rear burner See Figure 15 8 Rockwool behind tabs on burner pan Figure 15 8 Position Log 4061 172 Position the slots in the rear log over the locating tabs at the rear of the hearth pan See Figure 15 6 NG LP Your QFP38 log support bracket is set at the factory for natural gas or propane Ensure the screws are in the proper holes See Fi...

Page 59: ...ove of ember bed and front log See Figure 15 12 Place this log in the left hand groove in the back log and the tab as shown See Figure 15 11 Lays in groove in back log Slot over tab Figure 15 11 Position Log 4061 175 Place this log in the right hand groove in the back log and the tab as shown See Figure 15 10 Lays in groove in back log Slot over tab Figure 15 10 Position Leg 4061 174 Position the ...

Page 60: ...l here Rub Rockwool here Place pieces of rockwool on the front of the burner pan in front of the logs See Figure 15 18 Figure 15 18 Place Rockwool G Complete Log Installation Place the last two logs in the lava rock and against the andirons as shown in Figure 15 19 Place last two logs as shown Figure 15 19 Install Logs 4061 178 and 4061 179 WARNING Risk of Explosion Follow rockwool placement instr...

Page 61: ... light cord white before moving on Locate one of the two light boxes one on each side behind dashboard See Figure 15 21 Light Box Rubber band Figure 15 21 Light Box Clip and discard the rubber band holding the light box in place Figure 15 22 Clip the Rubber Band Pull out the light box Pull light box out of housing Figure 15 23 Pull Out Light Box Remove lightbulb from box discard box Plug bulb into...

Page 62: ...0 ft 4 88 9 14 m vertical Position 4 Over 30 ft 9 14 m vertical Figure 15 28 Adjust the Vertical Baffle Figure 15 27 Adjusting the Air Shutter I Adjust the Air Shutter This appliance has two adjustable air shutters to control the primary air which are set at the factory A natural gas unit is set in the closed position An LP gas unit is set in the open position See Figure 15 27 If it is necessary t...

Page 63: ...mbly Removing Fixed Glass Assembly Remove the fixed glass assembly by pulling and realeasing the glass latches There are two on top and two on the bottom Pull forward on each latch and lift up while supporting the glass assembly The glass assembly is heavy Use caution while removing Replacing Fixed Glass Assembly Set the fixed glass assembly on the bottom glass supports Push the glass assembly all...

Page 64: ...ch or wall switch in ON position Hold ground wire about 3 16 in away from I terminal on module If there is no spark at I terminal module must be replaced If there is a spark at I terminal module is fine Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode 2 Pilots won t light there is no noise or spark a Fireplace burner control installed incorrectly Verify that fi...

Page 65: ...k at I terminal module must be replaced If there is a spark at I terminal module is fine Inspect pilot assembly for shorted sdparker wire or cracked insulator around electrode 4 Frequent pilot outage problem a Pilot flame may be too high or low or blowing high causing pilot safety to drop out Clean and adjust the pilot flame for maximum flame impingement on sensor Follow lighting instructions care...

Page 66: ...s Line 3 1 8 in 79 mm 10 in 254 mm 35 5 8 in 905 mm 43 3 8 in 1102 mm 31 in 787 mm 58 7 8 in 1495 mm 48 5 8 in 1235 mm 9 5 8 in 244 mm 2 1 2 in 64 mm Electrical Hookup A Appliance Dimension Diagram Dimensions are actual appliance dimensions Use for reference only For framing dimensions and clearances refer to Section 5 Figure 17 1 Appliance Dimensions ...

Page 67: ...ffective Height Length 10 1 2 in 267 mm 10 7 8 in 276 mm DVP45 45 Elbow 45 4 7 8 in 124 mm Assembled Height 24 in 610 mm Diameter 10 in 254 mm DVP AS2 10 in 254 mm 1 in 25 mm DVP FS Ceiling Firestop 7 3 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in 13 mm TYP DVP90ST 90 Elbow 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm DVP HVS Vent Support UP DVP WS Wa...

Page 68: ...mm 13 1 4 in 367 mm RF12M Roof Flashing Multi pak BEK Trap Cap Brick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm COOL ADD Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DRC RADIUS Cap Shield 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm DVP TRAPFL Flashing 26 in 660 mm DVP H...

Page 69: ...ms continued Figure 17 4 DVP Vent Components 7 1 4 in 184 mm 5 1 4 in 133 mm 12 1 2 in 318 mm DVP TVHW Vertical Termination Cap High wind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap ...

Page 70: ...rlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 5 8 in 79 mm 117 ...

Page 71: ...Diagram 38 in Gas Appliance DV Log Set Assembly Refractory Assembly Part number list on following page 14 13 10 11 12 1 6 7 5 8 9 3 2 4 16 17 18 19 20 21 22 23 24 26 25 27 15 QFP38 NG QFP38 LP Beginning Manufacturing Date Oct 2008 Ending Manufacturing Date ______ Service Parts R ...

Page 72: ...ecorative Right Log 4061 179 10 Refractory Retainer 4013 090 11 Refractory Left Side 4061 150 12 Refractory Lower Back 4051 148 13 Refractory Right Side 4061 151 14 Refractory Upper Back 4061 153 15 Intake Collar Assembly 4002 002 16 Heat Zone Cover Plate Qty 2 4051 122 17 Glass Clip Assembly Qty 4 33858 Y 18 Damper Bracket 4061 136 19 Burner Assembly 4061 015 Y 20 Hearth Pan 4061 123 21 Andiron Q...

Page 73: ...ts continued 38 in Gas Appliance DV Valve Assembly Diagram QFP38 NG QFP38 LP 1 2 3 4 5 6 7 8 Light Assembly Valve Assembly 9 13 12 11 10 14 15 16 18 19 20 21 22 23 24 25 27 26 17 28 29 30 31 R Beginning Manufacturing Date Oct 2008 Ending Manufacturing Date ______ ...

Page 74: ...ot Assembly LP 4021 610 Y 12 Air Shutter Assembly Qty 2 req 4061 022 Y 13 Rear Orifice 128 NG 4042 317 Y Rear Orifice 070 LP 4021 625 Y 14 Front Orifice 073 NG 4021 327 Y Front Orifice 046 LP 4021 624 Y 15 Orifice Block Qty 2 req 4061 145 16 Bulkhead Qty 2 req 4021 605 Y 17 Bulkhead Gasket Qty 2 req 4021 429 18 Grommet 27763 19 Valve Bracket 4061 128 20 12 Flex Ball Valve Assembly 302 320A Y 21 Da...

Page 75: ...Gate DF QFP38 IFV Heat Zone Kit HEAT ZONE GAS A B C D LDS33 LDS46 Decorative Shroud E D A C B LDS BV Decorative Shroud 20 in 508 mm 17 in 432 mm 9 3 8 in 238 mm TCG375 Terra Cotta Cap LDSCP M Shroud Leg Multipack not shown See your Heatilator dealer for a complete listing of optional components Catalog A B C D in mm in mm in mm in mm LDS33 36 914 36 914 8 5 216 11 279 LDS46 48 1219 72 1829 8 5 216...

Page 76: ...________________________ This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 62964...

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