Quadra-Fire Santa Fe Pellet Insert Installation Manual Download

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7019-230J

October 23, 2018

SANTA FE PELLET INSERT

TABLE OF CONTENTS

Safety Alert Key:

• DANGER!

Indicates a hazardous situation which, if not avoided

will result in death or serious injury.

• WARNING!

Indicates a hazardous situation which, if not avoided

could result in death or serious injury.

• CAUTION!

Indicates a hazardous situation which, if not avoided,

could

result in minor or moderate injury.

• NOTICE:

Indicates practices which may cause damage to the appliance or to property.

Quadra-Fire is a registered trademark of Hearth & Home Technologies.

Important Safety Information .............3

A. Appliance Certification

. . . . . . . . . . . . . . . . . . . . . . . 3

B. BTU & Efficiency Specifications

. . . . . . . . . . . . . . . 3

C. Glass Specifications

. . . . . . . . . . . . . . . . . . . . . . . . 4

D. Electrical Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

E. Mobile Home Approved

. . . . . . . . . . . . . . . . . . . . . . 4

F. Non-Combustible Materials

. . . . . . . . . . . . . . . . . . . 4

G. Combustible Materials

. . . . . . . . . . . . . . . . . . . . . . 4

H. Sleeping Room

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

I. California - Prop65

. . . . . . . . . . . . . . . . . . . . . . . . . . 4

Getting Started ....................................5

Design, Installation & Location Considerations

. . . . . . . . .

B. Thermostat Wall Control Location

. . . . . . . . . . . . . .

C. Tools And Supplies Needed

. . . . . . . . . . . . . . . . . .

D. Inspect Appliance and Components

. . . . . . . . . . . .

Install

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Dimensions and Clearances ..............8

A. Appliance Dimensions

. . . . . . . . . . . . . . . . . . . . . . . 8

B. Clearance To Combustibles, UL and ULC

. . . . . . . . 9

C. Minimum Opening for Masonry & Zero Clearance

Fireplaces

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. Hearth Extension

. . . . . . . . . . . . . . . . . . . . . . . . . . 10

E. Floor Protection

. . . . . . . . . . . . . . . . . . . . . . . . . . . 10

F. Installation into a Factory-Built Fireplace

. . . . . . . . 11

G. Installation into a Masonry Fireplace

. . . . . . . . . . 12

H. Prefabricated Metal Chimney

. . . . . . . . . . . . . . . . 12

Vent Information ................................13

A. Venting Termination Minimum Requirements

. . . . 13

B. Avoiding Smoke and Odors

. . . . . . . . . . . . . . . . . . 14

C. Negative Pressure

. . . . . . . . . . . . . . . . . . . . . . . . .

D. Draft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E. Chimney and Exhaust Connection

. . . . . . . . . . . .

F. Equivalent Feet of Pipe

. . . . . . . . . . . . . . . . . . . . .

G. Pipe Selection Chart

. . . . . . . . . . . . . . . . . . . . . .

H. P

ellet Venting Charts. . . . . . . . . . . . . . . . . . . . . . . 17

Venting Systems ...............................18

A. Full Reline With Outside Air - Horizontal

. . . . . . . . 18

Full Reline With Outside Air - Vertical

. . . . . . . . . . 19

Appliance Set-Up ..............................20

A. Leveling System

. . . . . . . . . . . . . . . . . . . . . . . . . . 20

B. Outside Air Kit Instructions

. . . . . . . . . . . . . . . . . . 20

C. Optional Grille Removal and Installation

. . . . . . . . 21

D. Door Handle Removal

. . . . . . . . . . . . . . . . . . . . . . 21

E. Door Removal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

F. Adjustable Hearth Support

. . . . . . . . . . . . . . . . . . 22

G. Panel and Trim Set

. . . . . . . . . . . . . . . . . . . . . . . . 23

H. Thermostat Installation

. . . . . . . . . . . . . . . . . . . . . 24

I. Optional Log Set Placement

. . . . . . . . . . . . . . . . .

Mobile Home Installation ..................26

Reference Materials ..........................27

A. Service & Maintenance List

. . . . . . . . . . . . . . . . . . 27

B. Accessory List

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Summary of Contents for Santa Fe Pellet Insert

Page 1: ...e to comply may cause house fire HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns WARNING Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other fl...

Page 2: ...d 6 D Inspect Appliance and Components 6 E Install Checklist 7 3 Dimensions and Clearances 8 A Appliance Dimensions 8 B Clearance To Combustibles UL and ULC 9 C Minimum Opening for Masonry Zero Clearance Fireplaces 10 D Hearth Extension 10 E Floor Protection 10 F Installation into a Factory Built Fireplace 11 G Installation into a Masonry Fireplace 12 H Prefabricated Metal Chimney 12 4 Vent Inform...

Page 3: ...nst federal regulations to operate this pellet insert in a manner inconsistent with operating instructions in this manual B BTU Efficiency Specifications EPA Certification 940 14 EPA Certified Emissions 1 8 grams per hour LHV Tested Efficiency N A HHV Tested Efficiency N A EPA BTU Output 8 500 to 28 200 hr BTU Input 11 600 to 38 700 hr Vent Size 3 4 or 6 inches L or PL Hopper Capacity 45 lbs Fuel ...

Page 4: ...n and or use of any component part not approved by Hearth Home Technologies Operating appliance without fully assembling all components Operating appliance without legs attached if supplied with appliance Do NOT Over fire If appliance or chimney connector glows you are over firing Any such action that may cause a fire hazard H Sleeping Room When installed in a sleeping room it is recommended that ...

Page 5: ...e appliance and chimney will affect performance Consideration must be given to Safety convenience traffic flow Placement of the chimney and chimney connector and to minimize the use of chimney offsets Place the appliance where there will be a clear passage for a Listed chimney through the ceiling and roof vertical or through exterior wall horizontal Installing the required outside air kit will aff...

Page 6: ...ns carefully during the installation to ensure maximum safety and benefit Follow pipe manufacturer instructions for installation and air clearance requirements Reciprocating Saw Channel Locks Hammer Phillips Screwdriver Tape Measure Plumb Line 1 4 Self Tapping Screws Tools and building supplies normally required for installation unless installing into an existing masonry fireplace Framing Material...

Page 7: ...he appliance and given to the party responsible for use and operation Hearth Home Technologies recommends the following Photographing the installation and copying this checklist for your file That this checklist remain visible at all times on the appliance until the installtion is complete Comments Further description of the issues who is responsible Installer Builder Other Trades etc and correcti...

Page 8: ...2mm 23 5 8 in 600mm 9 5 8 in 246mm 11 1 8 in 283mm 21 1 2 in 546mm 12 3 4 in 325mm 9 1 2 in 243mm 30 in 762mm 40 in 1016mm 14 5 8 in 373mm 9 7 8 in 250mm Figure 8 4 Front View with large basic panel set 50 in 1270mm 50 in 1270mm 33 in 838mm 25 3 8 in 644mm 8 5 8 in 221mm 12 3 4 in 325mm 23 in 584mm 17 7 8 in 453mm 3 Dimensions and Clearances A Appliance Dimensions ...

Page 9: ...dividual design preference Figure 9 1 Be sure to follow vent manufacturers clearance to combustibles If interior of chase will be drywalled add the thickness to this measurement From finished floor protection The size of your floor protector choice must be added to this dimension 25 in 635mm 25 in 635mm 32 7 8 in 835mm 15 1 4 in 387mm Fire Risk Comply with all minimum clearances to combustibles as...

Page 10: ... include a 1 4 6mm clearance around unit NOTE If trim measurement is over 3 4 in 19mm in depth use mantle or side clearances to combustibles NOTE It is necessary to permanently seal any opening between the masonry of the fireplace and the facing masonry Location Inches Millimeters A Height 23 1 4 591 B Front Width 29 1 8 740 C Rear Width 23 7 8 606 D Depth 13 330 D Hearth Extension E Floor Protect...

Page 11: ...cord 250 2061 WARNING THIS FIREPLACE MAY HAVE BEEN ALTERED TO ACCOMMODATE AN INSERT IT MUST BE RETURNED TO ITS ORIGINAL CONDITION BEFORE USE AS A SOLID FUEL BURNING FIREPLACE 250 2061 Heath Home Technologies 250 2061 5 5 in width x 2 in height NON ANOD ALUM BLACK LETTERS ON SILVER with 1 8 in holes on both sides Black letters Figure 11 1 If the hearth extension is lower than the fireplace opening ...

Page 12: ...ue collar and the chimney top The air flow of the factory built zero clearance fireplace system must not be altered The flue liner top support attachment must not reduce the air flow for the existing air cooled chimney system No dilution air is allowed to enter the chimney 1 Secure the fireplace damper in the open position If this cannot be accomplished it will be necessary to remove the damper 2 ...

Page 13: ...fences and protruding parts of the structure P 12 in Clearance above roof line for vertical terminations All minimum clearances are listed with an Outside Air Kit OAK installed unless otherwise noted in table below 24 in Above grass top of plants wood or any other com bustible 12 in 36 in no OAK Clearance from any forced air intake of other appli ance 12 in Clearance horizontally from combustible ...

Page 14: ...our house Vent Configurations When installing a pellet appliance with a horizontal vent configuration the frequency of power outages should be considered CAUTION DO NOT CONNECT THIS Appliance TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM C Negative Pressure Negative pressure results from the imbalance of air available for the appliance to opera...

Page 15: ...andler joints and seams taped or sealed 4 INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER 5 Secure exhaust venting system to the appliance with at least 3 screws Also secure all connector pipe joints with at least 3 screws through each joint 6 DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS Appliance 7 DO NOT CONNECT THIS Appliance TO A CHIMNEY FLUE SERVING ANOTHER...

Page 16: ...pe on the vertical left side of the chart 2 Move to the right horizontally on the chart until you reach your altitude above sea level 3 If you fall below the diagonal line 3 or 4 inch 76 to 102mm pipe may be used 4 If it is anywhere above the diagonal line a 4 inch 102mm diameter pipe is required Figure 15 1 Vent surfaces get HOT can cause burns if touched Non combustible shielding or guards may b...

Page 17: ...e to prevent furture service ability Figure 17 1 Fire Risk Inspection of Chimney Masonry chimney must be in good condition Meets minimum standard of NFPA 211 Factory built chimney must be a minimum 6 inch 152mm UL103 HT WARNING 5 Venting Systems A Full Reline With Outside Air Horizontal NOTE In Canada where passage through a wall or partition of combustible construction is desired the installation...

Page 18: ...form to the Class 3 requirements of CAN ULC S635 Standard for Lining Systems for Existing Masonry or Factory Built Chimneys and Vents or CAN ULC S640 Standard for Lining Systems for New Masonry Chimneys Outside Air Termination at Chimney Top 12 305mm min below 12 305mm min above NOTE Use metal plate around exhaust vent pipe and seal all edges with non flammable insulation such as fiberglass minera...

Page 19: ...ure distance from floor to air vent opening in appliance and mark location on wall 2 Use saw to cut opening in wall Cut a 2 1 2 to 3 inch 64 76mm opening on inside wall and a 3 to 3 1 2 inch 76 89mm opening on outside of house 3 Use hose clamp to secure flex pipe to collar assembly 4 Slide trim ring over flex pipe and run pipe through wall 5 Attach hose to outside termination cap with second hose ...

Page 20: ...talled on the appliance they are then finger bent into position 3 Attach the 4 grille bracket covers to the lower 4 grilles and the top 3 grilles Slip the metal strips through the grille openings and secure to grille with screws provided Do not finger bend the cover brackets at this time 4 Secure the lower grille to the appliance with 2 screws on each side Finger bend the bracket covers around the...

Page 21: ... difficult once trim has adhered to tape Do a dry run first without removing paper from tape 6 Place cut edge of trim under top lip and into position on scissors Place side pieces on first and then front piece The front piece overlaps side pieces 7 Once you are satisfied with the positioning remove trim and set aside 8 Remove the paper from double sided tape that is to accept trim side Align side ...

Page 22: ...or each leg Figure 22 2 3 Open the hopper lid by pulling toward you This will make it easier to set the panels in place Secure the panels to the insert 2 screws per leg as shown in Figure 22 3 4 Connect the trim pieces together using the L Brackets supplied Figure 22 4 5 Slide the trim over the top of the panels 6 Install the access panels At the bottom of the access panel there are 2 hooks that s...

Page 23: ...y of the thermostat from the mounting plate by gently pulling the two pieces apart Figure 23 1 2 Use a drill with either a 3 16 drill bit for drywall or a 7 32 drill bit for plaster drill holes 3 Using a hammer tap in wall anchors 4 Route the wires through the opening in the base plate and hold the base against the wall while aligning up to the holes Attach base plate using a Phillips head screwdr...

Page 24: ...iance fire the logs are not covered under warranty Any placement variation other than shown here can cause excessive heat and shall void the appliance warranty Interrupteur dépression Interrupteur dépression Interrupteur de trémie Disque d arrêt no2 Condensateur Condensateur Disque d arrêt no2 Interrupteur dépression Interrupteur dépression Interrupteur dépression Interrupteur dépression Interrupt...

Page 25: ...rt 24 Part Number 811 0872 Spark Arestor Cap Roof Flashing Storm Collar Joist Shield Firestop Double Wall Connector Pipe Figure 25 1 CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Do NOT cut through Floor joist wall studs or ceiling trusses Any supporting material that would affect the structural integrity This appliance is to be connected to a f...

Page 26: ...7019 230J October 23 2018 26 SANTA FE PELLET INSERT 8 Reference Materials A Service Maintenance List Date of Service Performed By Description of Service ...

Page 27: ...7019 230J October 23 2018 27 SANTA FE PELLET INSERT Date of Service Performed By Description of Service ...

Page 28: ...60 Thermostat Programmable PROG STAT Vent Adapter 3 4 811 0720 Additional service part numbers appear on following page B Accessory List Service Parts SANTAFEI MBK Beginning Manufacturing Date Dec 2009 Ending Manufacturing Date Active IMPORTANT THIS IS DATED INFORMATION Parts must be ordered from a dealer or distributor Hearth and Home Technologies does not sell directly to consumers Provide model...

Page 29: ...OMMENTS PART NUMBER FASTENERS Bolt Hex Head 1 4 20 X 1 Pkg of 10 25221A 10 Y Nut Ser Flange Small 1 4 20 Pkg of 24 226 0130 24 Y Nut Wing 8 32 Pkg of 24 226 0160 24 Y Screw Flat Head 1 4 20 Pkg of 24 7000 130 24 Y Screw Flat Head Phillips 8 32 X 1 2 Pkg of 10 832 0860 Y Screw Machine Screw 1 4 20 X 5 8 Pkg of 24 220 0440 24 Y Screw Pan Head Phillips 8 32 X 3 4 Pkg of 24 229 1100 24 Y Screw Pan Hea...

Page 30: ...te purchased installed _________________________________________________________________________ Serial Number ____________________________________ Location on appliance ___________________________ Dealership purchased from ________________________________________ Dealer phone _1 _____ _____ ______ Notes ________________________________________________________________________________________ _____...

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