Quadra-Fire SAPPHIRE-MBK, Owner'S Manual

Page 1: ...operation This appliance may be installed as an OEM installation in manu factured home USA only or mobile home and must be installed in accordance with the manufacturer s instructions and the manu fac...

Page 2: ...UV POUR LE CANADA ET LES TATS UNIS ANSI Z21 88b 2009 CSA 2 33b 2009 Fournaises au Gaz avec Ventilation et les sections applicable de UL 307b Appareils de Chauffage Au Gaz pour les Maisons Mobiles et l...

Page 3: ...5 Vent Information A Venting Components 10 B Use of Elbows 10 C Measuring Standards 10 D How to Use the Vent Graph 11 E Venting Guidelines 11 F Horizontal Termination 12 G Vertical Termination 15 Sec...

Page 4: ...t has been under water Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water Manufactured Hom...

Page 5: ...ent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB...

Page 6: ...ructions carefully during the installation to ensure maximum safety and benefit Keep appliance dry Mold or rust may cause odors Water may damage controls WARNING Installation and use of any damaged ap...

Page 7: ...ecifications in manual WARNING B Clearances to Combustibles Model A B C D E F Sapphire Gas Stove Inches 6 6 3 54 36 34 Millimeters 152 152 76 1372 914 1016 NOTE For actual appliance dimensions refer t...

Page 8: ...ION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H Min Ft Flat to 6 12 1 0 Over 6 12 to 7 12 1 25 O...

Page 9: ...D V D E B L v v v v v v v v B B A H M X J or K I A G F U S 3 FT B M N P R Q RMAX 2 termination caps x QACTUAL QMIN termination caps X 3 a vent shall not terminate diretly above a sidewalk or paved dri...

Page 10: ...ue WARNING Diagonal runs have both vertical and horizontal vent aspects when calculating the effects Use the rise for the vertical aspect and the run for the horizontal aspect Figure 5 1 Two 45 elbows...

Page 11: ...n vertical rise is 10 ft 3m Max Horizontal Run with 45o Elbow 14 in 356mm Min Horizontal Run 11 in 279mm Max Wall Thickness 20 in 508mm Min Wall Thickness 4 in 102mm Exterior Vent Diameter 6 5 8 in 16...

Page 12: ...outlet a twist lock adapter is built into the appliance at the factory Wall thickness may vary Remember to include wall thickness in minimum clearances when figuring venting lengths for your installat...

Page 13: ...orkel termination cap Follow the same installation procedures as used for standard horizontal terminations If the snorkel termination must be installed below grade i e basement application proper drai...

Page 14: ...may cause the vent pipe to be off center on flashing Ensure that proper clearances to combustible materials are maintained If you are not using an approved termination cap with a built in standoff on...

Page 15: ...un as specified by vent graph on page 11 40 ft 12 19m Maximum Step 2 Set the gas appliance in its desired location Drop a plumb bob down from the ceiling to the position of the appliance flue exit and...

Page 16: ...des Note that for steep roof pitches the vent height must be increased See Roof Pitch Table Figure 4 3 on page 8 In high wind conditions nearby trees adjoining rooflines steep pitched roofs and other...

Page 17: ...areas above the first floor including closets and storage spaces which the vertical vent passed through must be enclosed The enclosure may be framed and sheetrocked with standard construction materia...

Page 18: ...eathing Step 5 Using tin snips cut the support box from the top corners down to the roofline and fold the resulting flaps over the roof sheathing Figure 5 19 Before nailing it to the roof run a bead o...

Page 19: ...mm Connect the flex pipe to the retro connector and attach with sheet metal screws Step 6 Push the flex pipe back up into the ceiling support box center the retro connector and attach it to the suppor...

Page 20: ...Flex Liner Pipe Length Optional Showing 2 30 ft 9m Sections of Flex Liner 4 Existing Masonry Chimney Type A Type B Type C Up Out Installation Type D Hearth Mount Figure 5 25 Type A B Co Axial to Co Li...

Page 21: ...from the center of the chimney out through the wall Cut a piece of 4 in 102mm flex to this length extended to its nominal length Be sure to leave 2 3 in 51 76mm of flex above the existing chimney to a...

Page 22: ...re the top adapter to the flashing Use three sheet metal screws through the side of the top adapter into the flange on the flashing Figure 5 29 Twist lock the high wind termination cap on to the top a...

Page 23: ...Figure 6 2 Pull off the pilot hood and set it aside Figure 6 4 Remove the main burner orifice using a 5 8 in wrench Replace orifice with the proper size as indicated for your gas type and venting Re...

Page 24: ...pressure regulator tower B and diaphragm C Figure 6 6 Ensure that the rubber gasket D is properly posi tioned and install the new HI LO pressure regulator assem bly to the valve using the new screws...

Page 25: ...tts installation must be performed by a licensed plumber or gas fitter Leak test all gas line joints and the gas control valve prior to and after starting the appliance Before making the gas connectio...

Page 26: ...s Do not use open flame After the gas line installation is complete all connections must be tightened and checked for leaks with a commercially available non corrosive leak check solution Be sure to r...

Page 27: ...mostat 5 Use the following chart for wire sizing 6 Keep wire lengths as short as possible by removing any excess wire length 7 Low voltage and 110 VAC voltage cannot be shared within the same wall box...

Page 28: ...Replace damaged wire with type 105O C rated wire Wire must have high temperature insulation CAUTION Red 28 in 711mm Ignitor Switch ON OFF O F F P IL O T O N TP TH TPTH LO HI E A P I L O T Thermopile...

Page 29: ...dapter Figure 8 3 Remove the rear valve cover shield Remove the rear access plate and gasket by removing four screws Save the screws Place the cover shield and gasket over the top vent and attach with...

Page 30: ...ance Figure 8 8 Thread Allen bolts through nuts until flush NOTE Two Allen bolts and two nuts are included in the component bag Normally only one is required on the leg not touching the floor E Leg Le...

Page 31: ...ace Log 3 over Locating Pins 1 Place upright in depression Figure 8 13 Place right front log 1 into the depression The log sits upright and does not lean against log 3 2 1 3 Figure 8 14 Place left fro...

Page 32: ...atch Forward NOTE The glass gasketing and frame must be replaced as a complete unit as supplied by the manufacturer Do NOT use substitute material J Optional Blower Installation Tools Required 2 Phill...

Page 33: ...the power supply and turn on the gas supply NOTE This blower utilizes a snap disc to control ON and OFF operation When the correct temperature is reached the blower will automatically turn ON Use the...

Page 34: ...nt tighten wingnut to lock in place K Intake Fuel Restrictor Adjustment Let appliance warm up before adjusting Loosen screws using a Phillips head screwdriver Pivot the vertical fuel restrictor in 1 4...

Page 35: ...e baffle adjustment Ensure that there are no gas leaks Ensure that the glass is sealed and in the proper posi tion Ensure that the flow of combustion and ventilation air is not obstructed front grille...

Page 36: ...power from the appliance 4 Open the door of the appliance May need to remove face front first 5 Push in gas control knob slightly and turn clockwise to the OFF position Do not force 6 Wait five 5 min...

Page 37: ...ctors Smoke and odors may be irritating to sensitive individuals CAUTION Prevent accidental appliance operation when not attended Unplug or remove batteries from remote control if absent or if applian...

Page 38: ...ermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt lead wire on the tip of the thermocouple an...

Page 39: ...xhaust gases back into the system Check for proper vent connection at flue collar and all vent joints c Horizontal vent improperly pitched The horizontal vent cap should slope down only enough to prev...

Page 40: ...ng or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation and ALLOW TO COOL Rem...

Page 41: ...ecessary 2 Replace appliance if firebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for plugg...

Page 42: ...agram Dimensions are actual appliance dimensions Use for reference only For clearances refer to Section 3 21 7 8 in 556mm 21 7 8 in 556mm 27 5 8 in 701mm 16 1 4 in 414mm 18 in 457mm 20 3 4 in 526mm 21...

Page 43: ...4 in 235mm 6 1 2 in 165mm 6 5 8 in 168mm 17 24 in 432 610mm 11 3 4 in 298mm 5 3 4 in 146mm 6 5 8 in 168mm 6 3 8 in 162mm 6 1 2 in 165mm 9 5 8 in 244mm 6 5 8 in 168mm 6 1 2 in 165mm 6 3 8 in 162mm 9 5...

Page 44: ...ck SLP36 BK 46 DVA 36B 48 Pipe Length Galvanized SLP48M 46 DVA 48 48 Pipe Length Black SLP48 BK 46 DVA 48B Adjustable Length 3 6 Black SLP6A BK Adjustable Length 3 6 Galvanized SLP6AM Adjustable Lengt...

Page 45: ...a R e v i t a r o c e D Firestop Spacer Ceiling Firestop SLP FSM 46DVA FS Flex Trap Cap with Firestop SLP FLEX TRAP Flex Trap Cap with Firestop and 30 Flex Pipe SLP FLEX TRAP30 Masonry Chimney Conver...

Page 46: ...g Manufacturing Date Active Gas Stove DV 1 2 3 Log Set Assembly Part number list on following page SAPPHIRE D CSB SAPPHIRE D MBK SAPPHIRE D PMH SAPPHIRE D CWL 6 10 3 11 43 44 47 46 45 4 5 6 12 13 14 1...

Page 47: ...6 Top CSB SRV7055 101CSB CWL SRV7055 101CWL MBK SRV7055 101MBK PMH SRV7055 101PMH 7 SLP Stove Adapter SLP SAM 8 DV Adapter 7010 172 9 Relief Door Assembly 7010 003 10 Cast Retainer Assembly SRV7055 0...

Page 48: ...Spacer 7031 256 28 Burner With Neck SRV7010 025 Y 29 Log Support Rear 7010 134 30 Draw Latch A1 10 501 10 229 0640 Y 31 31 1 Pilot 3 Flame Flush Mount 230 1781 Y 31 2 Shutter Assembly SRV7010 027 Y 3...

Page 49: ...er Plate 7010 159 Door Retainer 7010 122 Flex Line 3 8 Flare x 22L 7000 197 Y Gasket Flue Collar 455 0660 Leveling Assembly 7000 000 Line Gas T6 18 450 6360 Magnet Round SRV7000 140 Y Mineral Wool 050...

Page 50: ...purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT deale...

Page 51: ...RUPDO XVH V D KHDWLQJ DSSOLDQFH VRPH FKDQJHV LQ FRORU RI LQWHULRU DQG H WHULRU VXUIDFH ILQLVKHV PD RFFXU 7KLV LV QRW D IODZ DQG LV QRW FRYHUHG XQGHU ZDUUDQW DPDJH WR SULQWHG SODWHG RU HQDPHOHG VXUIDFH...

Page 52: ...CARD Quadra Fire Sapphire 7055 116 Rev G 10 12 Quadra Fire a brand of Hearth Home Technologies Inc 7571 215th Street West Lakeville MN 55044 www quadrafire com Please contact your Quadra Fire dealer w...