The Trusted Source
®
15
Problem
Possible Cause
Possible Solution
Winch line has
difficulty spooling
off the winch
drum by hand.
Bent drum side
flange.
Replace Drum.
Worn drum bearing
surfaces.
Replace motor sub-assembly and/or
clutch sub-assembly.
Free spool clutch is
damaged.
Remove and inspect gear carrier assembly.
Inspect output gear, intermediate gear, input
gear, sun gear ring and gear ring output.
Remove burrs with file.
Winch is not
mounted correctly or
square on the winch
plate.
Check mounting hole measurements for
consistency and squareness. Be sure that
mounting surface is flat and mounting
bolts are tight.
Internal damage
to ring gear.
Disassemble gear assembly, inspect for
damage, clean and grease or replace worn or
damaged parts.
TROUBLESHOOTING