QUANTUM X CX27, Operating Manual

Page 1: ...I2720 2 0 en Operating Manual CX27 Gateway ...

Page 2: ...d ...

Page 3: ...ifications 22 6 1 Detailed object description 25 6 2 Emergency messages 44 7 Connections 45 7 1 Supply voltage socket X104 46 7 2 FireWire sockets X5 X6 X101 X102 46 7 3 Ethernet sockets X7 X100 47 7 4 EtherCAT sockets X8 X9 47 7 5 Digital inputs and outputs 48 8 Status display 49 8 1 System LED 49 8 2 Ethernet 49 8 3 EtherCAT 49 9 Accessories 50 9 1 System accessories 51 9 1 1 BPX001 active backp...

Page 4: ...4 HBM QuantumX 10 Abbreviations 54 11 Support 55 ...

Page 5: ...his can be done for example by mechanical interlocking error signaling limit value switches etc Safety rules A module must not be connected directly to a power supply network The maximum permissible supply voltage is 10 to 30 V DC The supply connection as well as the signal and sense leads must be installed in such a way that electromagnetic interference does not adversely affect device functional...

Page 6: ... device and as such is failsafe The module may give rise to further dangers if it is inappropriately installed and operated by untrained personnel Any person instructed to carry out installation commissioning maintenance or repair of the module must have read and understood the Operating Manuals and in particular the technical safety instructions Remaining dangers The scope of supply and performan...

Page 7: ...ualified personnel strictly in accordance with the specifications and the safety rules and regulations This includes people who meet at least one of the three following requirements Knowledge of the safety concepts of automation technology is a requirement and as project personnel you must be familiar with these concepts As automation plant operating personnel you have been instructed how to handl...

Page 8: ...ch failure to comply with safety requirements can result in death or serious bodily injury Symbol CAUTION Meaning Potentially dangerous situation Warns of a potentially dangerous situation in which failure to comply with safety requirements could result in damage to property or some form of bodily injury Symbol Meaning Electrostatic Sensitive Devices Devices marked with this symbol can be destroye...

Page 9: ...complies with the requirements of the relevant EC directives the declaration of conformity is available at http www hbm com hbmdoc Symbol Meaning Statutory marking requirements for waste disposal National and local regulations regarding the protection of the environment and recycling of raw materials require old equipment to be separated from regular domestic waste for disposal For more detailed i...

Page 10: ...The QuantumX operating manual PDF format A comprehensive HTML help with index and easy search options which is available after the installation of a software package e g QuantumX Assistant catmanEASY We reserve the right to modification and revision of this documentation Updates will be published on the relevant product pages of our Internet site www hbm com Further Information EtherCAT is an open...

Page 11: ...red module timing is synchronized and optimum voltage is supplied via the FireWire connections Data transmission is asynchronous all nodes or isochronous to a specific node e g CX27 You can interconnect a total of twelve modules in series via FireWire The connection to the modules can either be made with appropriate FireWire connection cables 1 KAB269 x or via the BPX001 backplane see Fig 2 2 The ...

Page 12: ... used with a backplane mounting The Ethernet interface at the back of the module can be used in distributed operation see Fig 2 3 Measurement tasks the central interface to all the connected modules and their measured values Service tasks the central interface to all the connected modules for diagnosis or update Note the factory settings of the modules can be restored with the QuantumX Assistant N...

Page 13: ...nnection 10 V 30 V DC 1 Kab269 2 2 m connection cable FireWire connection CX27 MX MX max 1 5 A Alternative Ethernet connection at the front X101 X102 X101 X102 X101 X102 Fig 2 3 Example Ethernet connection to a PC laptop via CX27 ...

Page 14: ... are designed for connection to the EtherCAT fieldbus with real time capability Ethernet for Controller and Automation Technology EtherCAT connection 10 V 30 V DC FireWire MX MX Master CX27 slave X9 Further slaves Fig 2 4 Example QuantumX EtherCAT connection via CX27 ...

Page 15: ...via a network scan or the information stored in the EEPROM 4 1 Setting isochronous data transfer You must first configure the relevant module channels for isochronous data transmission with the QuantumX Assistant Signals tab and via Ethernet TCP IP 1 Connect your modules in the deactivated state to the CX27 Gateway via FireWire cable 1 KAB269 from connection X102 to X101 etc or use the active 1 BP...

Page 16: ... click the Process Data tab Click Load PDO info from device to refresh the object dictionary Highlight the inputs address field under the Sync Manager dialog Activate PDO Assignment and mark amount of PDOs QuantumX isochronous signals Run EtherCAT Master and check PDO data from CX27 Slave basic measurement Select Inputs Check amount of PDOs 32 Note You need the relevant Device Description File HBM...

Page 17: ...nd check identifiers AI_connector_identification Select FMMU SM tab on CX27 slave Under Sync Manager Configuration field highlight inputs address field Activate PDO assignment and mark amount of PDOs QuantumX isochronous signals Inputs PDOs MX840 8 Note You need the relevant Device Description File HBM_CX27 xml for the device to integrate the QuantumX EtherCAT Gateway into the network If there is ...

Page 18: ...e supported The grouping here is usually one master and additional slaves MX840 MX FireWire EtherCAT Master IN OUT CX27 Fig 5 5 Example CX27 Gateway to EtherCAT modules connected via FireWire 5 2 Principle of operation In contrast to standard Ethernet the Ethernet Frames from the slaves are processed in passing IN and OUT sockets The standard Ethernet Frame sent by the master as per IEEE 802 3 is ...

Page 19: ...Memory Management Unit to be read out 5 4 Communication By default EtherCAT uses CANopen CoE CANopen over EtherCAT as the application layer CANopen CAN Controller Area Network is the open protocol standard for CAN in automation technology and has been standardized in the CAN in Automation CiA association The protocol uses CANBus as the transmission medium and specifies the basic structures for net...

Page 20: ...r configuration are described here starting from 0x6000 For a description of the other index ranges please refer to the CiA Standard Object dictionary DS404 Version 1 2 2 The object dictionary is the compilation of all the variables and parameters objects of a CANopen device This gives the data the process image and the parameters can be used to influence the operating behavior of a CANopen device...

Page 21: ...n the Device Description File DDF If distributed clocks is activated the timing master forwards the time to the QuantumX slave and this distributes the timing to the modules The default is for distributed clocks to be activated The distributed clocks approach is also useful when you want to perform measurements in parallel via Ethernet and enlist the same time stamp as a reference If the master do...

Page 22: ...field where every entry is of the same data type 8 RECORD A data field containing entries that are a combination of simple data types 9 Data type Value range Data length Boolean 0 false 1 true 1 byte INT8 128 to 128 1 byte INT16 32768 to 32768 2 bytes INT32 2147483648 to 2147483648 4 bytes UINT8 0 to 255 1 byte UINT16 0 to 65535 2 bytes UINT32 0 to 4294967295 4 bytes Visible String8 ASCII characte...

Page 23: ...urer Specific Complex Data Types 0060 007F 96 127 Device Profile Specific Static Data Types 0080 009F 128 159 Device Profile Specific Complex Data Types 00A0 0FFF 160 4095 Reserved for further use 1000 1FFF 4096 8191 Communication Profile Area 2000 5FFF 8192 24575 Manufacturer Specific Profile Area 6000 9FFF 24576 40959 Standardized Device Profile Area A000 FFFF 40960 65535 Reserved for further us...

Page 24: ...ut scaling 1 FV AI_Input_scaling_1_FV 6120 36 Input scaling 1 PV AI_Input_scaling_1_PV 6121 36 Input scaling 2 FV AI_Input_scaling_2_FV 6122 37 Input scaling 2 PV AI_Input_scaling_2_PV 6123 37 Input offset AI_Input_offset 6124 41 Autozero AI_Autozero 6125 41 Scaling factor Al_Scaling_factor 6126 38 Scaling offset Al_Scaling_offset 6127 38 Process Value Reading Input PV AI_Input_PV 6130 39 Physical...

Page 25: ...ries AI_sensor_type 1 AI_sensor_type 2 AI_sensor_type_199 Entry category Mandatory Mandatory Optional Optional Access ro rw rw rw PDO mapping No No No No Value range 1 199 UINT16 UINT16 UINT16 Default value No 0 0 0 Value Description 0 Unknown 1 Thermocouple type J 2 Thermocouple type K 3 Thermocouple type L 4 Thermocouple type N 5 Thermocouple type R 6 Thermocouple type S 7 Thermocouple type T 8 ...

Page 26: ...idge Analog input sensor type 72 Strain gage half bridge 73 Strain gage quarter bridge 74 79 Reserved 80 LVDT 81 89 Reserved 90 Pressure transducer 91 99 Reserved 100 Temperature transducer 101 109 Reserved 110 Force transducer 111 119 Reserved 120 Potentiometer 121 139 Reserved 140 NTC 141 9999 Reserved 10000 65535 Manufacturer specific use ...

Page 27: ...o No No No Value range 1 199 UINT8 UINT8 UINT8 Default value No 0 0 0 Value Description 0 Channel off not operating 1 Normal operation 2 9 Reserved 10 255 Implementation specific Several signals QuantumX modules are able to deliver several signals from one connector Module MX410 1 Signal S1 with filter setting 1 2 Signal S2 with filter setting 2 For these signals all the objects described above ar...

Page 28: ...M QuantumX So it is useful to indicate the mode of the signal in object 6112h as follows 10 Signal_S1 11 Signal_S2 20 Signal_positive_peak 21 Signal_negative_peak 22 Signal_peak_to_peak 30 Signal_rms 100 Signal_CAN ...

Page 29: ..._sample_rate 199 Entry category Mandatory Mandatory Optional Optional Access ro rw rw rw PDO mapping No No No No Value range 1 199 UINT32 UINT32 UINT32 Default value No 1 1 1 Analog input sensor manufacturer Object description Index 6115 hex 24853 dec Note Object name AI_sensor_manufacturer Object code Array Data type Visible string CiA standard Yes Category Optional Value description Sub index 0 ...

Page 30: ...ee object description see object description see object description Default value No 0 0 0 Analog input sensor serial number Object description Index 6118 hex 24856 dec Note Object name AI_serial_number This value provides the serial number of each connected sensor Object code Array connected sensor Data type Visible string CiA standard Yes Category Optional Value description Sub index 0 hex 1 hex...

Page 31: ...ription Index 611A hex 24858 dec Note Object name AI_sensor_calibration_date This value provides the recommended time period between transducer calibrations The Object code Array period between transducer calibrations The value may be added to the calibration date to Data type Time of day value may be added to the calibration date to calculate the date for the next calibration The calibration peri...

Page 32: ...try category Mandatory Mandatory Optional Optional Access ro ro ro ro PDO mapping No No No No Value range 1 199 see CiA301 see CiA301 see CiA301 Default value No No No No AI TEDS control Object description Index 611C hex 24860 dec Object name AI_TEDS_control Object code Array Data type UINT8 CiA standard To be incorporated Value description Sub index Description Controls the handling of TEDS and n...

Page 33: ...w pass Bessel and low pass Butterworth are standard filter characteristics in the test and measurement world 5 99 Reserved 100 255 Manufacturer specific Default value Filter frequency Object description Index 61A2 hex 24994 dec Here the cut off filter frequency is specified in Hz according to the selected filter Object name AI_Filter_frequency in Hz according to the selected filter characteristic ...

Page 34: ...nected signal invalid overload 1 and 4 Set if object 611C has value of 3 TEDS_required and TEDS is not present or invalid or object 611C has value of 2 use TEDS if available and TEDS is invalid 1 Overload positive 2 Overload negative 3 Reserved 4 Set if object 611C has value of 2 use TEDS if available and TEDS is not present 5 Sensor with TEDS connected 6 Setting changed 7 MSB Reserved ...

Page 35: ...g to describe the meaning of the signal Connector identification Object description Index 61B1 hex 25009 dec Object name AI_Connector_identification Object code Data type Character string CiA standard No Character string Example MX840_0009E500080E_12_1_1_1 String to identify the source of the signal Modultype_serialnumber_modulID_Connector_Channel_Signal Modul identification can be defined by the ...

Page 36: ...No No No No Value range 1 254 Data type specific Data type specific Data type specific Default value No No No No Input scaling 1 process value physical output float format point 1 Object description Index x121 hex 24865 dec Note Object name AI_Input_scaling_1_PV This object defines the process value of the first calibration point for the analog input Object code Array first calibration point for t...

Page 37: ... PDO mapping No No No No Value range 1 254 Data type specific Default value No No No No Input scaling 2 process value electrical input float format point 2 Object description Index x123 hex 24867 dec Note Object name Input_scaling_2_PV This object defines the process value of the second calibration point for the analog input Object code Array second calibration point for the analog input channel I...

Page 38: ...No No No No Value range 1 C7 Float Float Float Default value No 1 1 1 Scaling offset Object description Index 6127 hex 24871 dec Note Object name AI_Scaling_Offset This object represents the scaling offset which is needed to calculate the process Object code Array which is needed to calculate the process values from the field values Data type Float values from the field values Process value Field ...

Page 39: ...of the Data type Real32 INT16 INT24 INT32 quantity scaled in the physical unit of the process values e g degrees centigrade kg kN mm etc CiA standard Yes kN mm etc Category Conditional Value description Sub index 0 hex 1 hex 2 hex to C7 hex Description Number of entries AI_Input_PV 1 AI_Input_PV 2 AI_Input_PV 199 Entry category Mandatory Mandatory Optional Optional Access ro ro ro ro PDO mapping N...

Page 40: ...w rw rw PDO mapping No No No No Value range 1 C7 UINT32 UINT32 UINT32 Default value No No No No This object is to assign SI units and prefixes for the process values within the analog input function block The structure of the SI unit entry is as follows Prefix SI numerator SI denominator Reserved MSB LSB 0 7 8 15 16 23 24 31 The coding of the physical units and prefixes is done according to 5 With...

Page 41: ...y Optional Value description Sub index 0 hex 1 hex 2 hex to C7 hex Description Number of entries Input offset 1 Input offset 2 Input offset 199 Entry category Mandatory Mandatory Optional Optional Access ro rw rw rw PDO mapping No No No No Value range 1 C7 Data type specific Data type specific Data type specific Default value No No No No Autozero Object description Index 6125 hex 24869 dec Note Ob...

Page 42: ...Sub index 0 hex 1 hex Description Number of entries Operating mode 1 Entry category Mandatory Mandatory Access ro rw PDO mapping No No Value range 1 C7 UINT8 Default value No 0 Value Meaning 0 Channel off not operating 1 Normal operation 2 9 Reserved 10 255 Implementation specific 10 Signal_S1 11 Signal_S2 20 Signal_positive_peak 21 Signal_negative_peak 22 Signal_peak_to_peak 30 Signal_rms 100 Sig...

Page 43: ... full CAN signal conditioning So the signals are ready scaled according to the description in the database Further scaling is not possible Description of MX840 CAN signals in DS404 The objects 6110h 6114h 6115h 6116h 6118h 6119h 611Ah 611Bh 611Ch X120h X121h X122h X123h 6126h 6127h X124h 61A0h 61A2h are available but will deliver 0 and cannot be changed Object 6125h will be ignored Objects 61B0h 6...

Page 44: ...onnections for additional CX27 modules without supply voltage Digital inputs and outputs with LED status display X2 X2 X5 X6 X7 X8 X9 Fig 3 1 CX27 Gateway front FireWire connections for MX modules Ethernet connection Supply voltage VG strip cover X104 X100 X101 X102 Fig 3 2 CX27 Gateway back ...

Page 45: ...e VG strip at the back Via the FireWire connections at the rear The FireWire connections at the front do not carry any supply voltage and thus do not supply the instrument 7 2 FireWire sockets X5 X6 X101 X102 Sockets X101 and X102 at the back of the Gateway module are designed for QuantumX module connection Connect the Gateway to the modules as shown in Fig 2 3 Gateway socket X102 module socket X1...

Page 46: ...ecting sockets to indicate link status and transmission activity The interfaces can be addressed directly or via DHCP 7 4 EtherCAT sockets X8 X9 Two RJ45 sockets are available at the front for connecting the EtherCAT fieldbus system The connection to the master is made via socket X9 IN with additional slaves connected via socket X8 OUT The interfaces support the following Ethernet variants as per ...

Page 47: ...vel is TTL 5 5 V nominal maximum load 1 mA Input or output status is indicated through a LED below the screw terminal Each output is short circuit proof We recommend to use shielded cable in disruptive interference Connector for shield pin 7 and signal ground pin 1 are different Pin 8 UINT internal supply voltage Pin 7 Cable shield Pin 6 4 digital OUT 2 Pin 5 3 digital OUT 1 Pin 4 2 digital IN 2 P...

Page 48: ...ellow LED flashes Ethernet data transmission ongoing 8 3 EtherCAT Green LED Link Activity LED Off EtherCAT has no link Flashes EtherCAT has a link and data transmission is ongoing Permanently lit EtherCAT has a link but there is no data transmission Yellow LED RUN LED Off EtherCAT in INIT state Flashes slowly EtherCAT in PRE OPERATIONAL state Single flash EtherCAT in SAFE OPERATIONAL state Permane...

Page 49: ... from source to last acceptor Order No 1 KAB269 5 Hub to module connection cable 3m FireWire connection cable between hub and QuantumX modules in IP20 design length 3 m Fitted both ends with appropriate plugs Note The cable cannot be used to supply QuantumX modules with voltage Order No 1 KAB275 3 PC to module connection cable 3m FireWire connection cable between PC and QuantumX module length 3 m ...

Page 50: ...50 HBM QuantumX 9 1 System accessories 9 1 1 BPX001 backplane 9 1 2 Housing connection elements Housing clip Housing clip Covers for housings with protection class IP65 ...

Page 51: ...51 HBM QuantumX 9 2 Voltage supply 9 2 1 Power pack NTX001 Modules NTX001 3 m Mains Europe mains cable Australia mains cable USA mains cable UK mains cable Order No 1 NTX001 ...

Page 52: ...Cable LIYY 2x0 5 mm2 Plug ODU Medi Snap S11M08 P04MJGO 5280 bk br Order No 1 KAB271 3 length 3 m 9 3 FireWire 9 3 1 FireWire cable module to module IP20 Plug ODU SX1LOC P08MFG0 0001 0 2 m 2 0 m 5 0m Order No 1 KAB269 2 length 2 m 1 KAB269 0 2 length 0 2 m 1 KAB269 5 length 5 m ...

Page 53: ...ver EtherCAT used as a higher level protocol DDF Device Description File EDS Electronic Data Sheet EtherCAT Ethernet Control Automation Technology FMMU Fieldbus Memory Management Unit FPGA Field Programmable Gate Array FV Field Value MDI Medium Dependent Interface MDI X Medium Dependent Interface crossover cabling OSI Open System Interconnect PDO Process Data Objects real time module data PV Proce...

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Page 55: ...55 Support HBM QuantumX ...

Page 56: ...64293 Darmstadt S Germany Tel 49 6151 803 0 S Fax 49 6151 803 9100 Email info hbm com S www hbm com E Hottinger Baldwin Messtechnik GmbH All rights reserved All details describe our products in general form only They are not to be understood as express warranty and do not constitute liability whatsoever ...