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14 

 

Sizing of copper discharge pipe “D2” for common temperature relief valve outlet sizes 

 
Valve outlet  Min size of 

 

Min size of 

 

Max resistance 

Resistance 

size, diameter  discharge pipe  

discharge pipe  

allowed, expressed 

created by 

in ‘inches’ 

D1 in ‘mm’   

D2 from tundish 

as a length of   

each elbow 

 

 

 

 

     

in ‘mm’      

 

straight pipe, i.e.  

or bend in  

 

 

 

    

 

 

 

 

no elbows or   

‘m’ 

 

 

 

 

 

 

 

 

bends. 

 

 
 

 

 

 

 

22 

 

 

up to 9  

 

0.8 

 

1/2 

 

15 

 

 

28 

 

 

up to 18 

 

1.0 

 

 

 

 

 

35 

 

 

up to 27 

 

1.4 

___________________________________________________________________________ 

 

 

 

 

 

 

28 

 

 

up to 9  

 

---- 

3/4 

 

22 

 

 

35 

 

 

up to 18 

 

---- 

 

 

 

 

 

42 

 

 

up to 27 

 

1.7 

 

 

 

 

 

 

 

 

35 

 

 

up to 9  

 

1.4 

 

28 

 

 

42 

 

 

up to 18 

 

1.7 

 

 

 

 

 

54 

 

 

up to 27 

 

2.3 

___________________________________________________________________________
 

 

 

 

 

 

Worked example 

 
The example below is for a ½”diameter temperature relief valve with a discharge pipe (D2) 
having 4 No elbows and a length of 7 m from the tundish to the point of discharge. 
 
From  
Maximum resistance allowed for a straight length of 22mm copper discharge pipe (D2) from a 
½”diameter temperature relief valve is: 9.0 m. 
Subtract the resistance for 4 No 22mm elbows at 0.8 m each = 3.2 m. 
Therefore, the maximum permitted length equates to: 5.8 m. 
5.8 m is less than the actual length of 7 m, therefore, calculate the next largest size.  
 
Maximum resistance allowed for a straight length of 28mm pipe (D2) from a ½”diameter 
temperature relief valve equates to: 18 m. 
Subtract the resistance for 4 No 28mm elbows at 1.0 each = 4 m. 
Therefore the maximum permitted length equates to 14 m. 
As the actual length is 7 m, a 28mm diameter copper pipe will be satisfactory. 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for Hot Spring

Page 1: ...Storage Capacities 90 125 150 170 200 250 and 300 Litres Hot Spring Installation User and Service Manual Domestic Hot Water Cylinder...

Page 2: ...12 User instructions 20 13 Warranty 20 1 Introduction The Quantum Hot Spring is a high quality stainless steel domestic hot water cylinder suitable for use on unvented or open vented hot water systems...

Page 3: ...3 Performance Hot water generation time in minutes from 26 36 37 36 33 35 40 15 to 65 degrees C for Indirect cylinder Hot water generation time in minutes from 52 72 86 98 108 144 202 15 to 65 degrees...

Page 4: ...e is 12 bar 4 4 Taps and fittings All taps and fittings incorporated in the unvented system should have a rated operating pressure of 7 bar or above 4 5 Location The unit is designed to be floor stand...

Page 5: ...5 Pipework connections Fig 1 KEY ITEM DESCRIPTION A TEMPERAURE AND PRESSURE RELIEF VALVE B HOT WATER C HEATING WATER RETURN D THERMOSTAT POCKET E COLD WATER F IMMERSION HEATER G HEATING WATER FLOW...

Page 6: ...er demand before switching over on to central heating duty If an existing system is a flow share arrangement such as a Honeywell S or Y plan type system see Figs 3 and 4 they will also provide satisfa...

Page 7: ...7 W Plan wiring layout and system schematic...

Page 8: ...8 Fig 2 Y Plan wiring layout and system schematic...

Page 9: ...9 Fig 3 S Plan wiring layout and system schematic Fig 4...

Page 10: ...torage volumes up to and including 200 litres For cylinders of 250 and 300 litres capacity a separate 24 litre expansion vessel is supplied which MUST be connected into the cold water supply side betw...

Page 11: ...VALVE SET 6 BAR 6 DISCHARGE PIPE 22mm DIA SEE SECTION 7 7 DRAIN COCK 8 IMMERSION HEATER 230v 3 Kw 50 Hz 9 COLD WATER INLET CONNECTION 22mm DIA 10 PRIMARY FLOW CONNECTION 22mm DIA 11 CONTROL THERMOSTAT...

Page 12: ...Downward discharge at low level i e up to 100 mm above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into co...

Page 13: ...13 Typical discharge pipe arrangement Fig 6...

Page 14: ...Worked example The example below is for a diameter temperature relief valve with a discharge pipe D2 having 4 No elbows and a length of 7 m from the tundish to the point of discharge From Maximum res...

Page 15: ...mit trip is factory set at 85 C The immersion heater conforms with EEC Directive 76 889 for radio interference and complies with BS 800 1977 WARNING Never fit an immersion heater without a thermal cut...

Page 16: ...ontact separation of at least 3 mm using 1 5mm sq flexible cable 85 deg C rubber insulated HOFR sheathed to comply with BS 6141 table 8 and must be fully earthed d The BEAB approval certification on t...

Page 17: ...the valve seating and to prove the correct function of the discharge arrangement 9 4 Check all joints for leaks rectify as necessary 9 5 Check that the control and high limit settings for the indirect...

Page 18: ...e PRV Check the strainer and if necessary remove any debris from in front of it Replace the cartridge 10 8 Check the charge pressure in the expansion vessel and top up as necessary The charge pressure...

Page 19: ...ult your boiler manufacturers instructions 3 High limit thermostat has 3 Check and re set tripped 4 Motorised valve malfunction 4 Check wiring and or plumbing connections to motorised valve Intermitte...

Page 20: ...ols supplied with the cylinder for a period of 2 years from the date of purchase provided that they have been installed for their intended use by a competent person and have not been modified in any w...

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