Quatro Jet-Stream, Operation And Maintenance Manual

Page 1: ...Tall Premium Brushless Dust Collectors With i Series Controls Operation and Maintenance Manual Quatro Air Technologies JULY 2019 All rights reserved ...

Page 2: ...e debris 2 A HEPA Filter for fine harmfulparticles This document contains important safety Installation operation and maintenance instructions SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING To reduce the risk of damage to your system read and follow all instructions Failure to follow these guidelines may result in undesired operation or damage that will not be covered under warranty System C...

Page 3: ...reports the following information may be required when contacting Quatro Air Support Equipment model e g JetStream Tall The serial number of any component you believe to be defective Actions performed immediately before the problem occurred if applicable Any additional comments Contact Information Phone 1 877 978 2876 US and Canada 1 514 630 4444 local calling Fax 1 514 630 4454 email General inqu...

Page 4: ...uching the exterior of the motor as soon as it has been turned off it may be hot enough to be painful or cause injury With modern motors this condition is normal when operated at rated load and voltage as they are built to operate at higher temperatures Allow the unit to cool for 45 minutes before performing any service Do not install or operate the system in an enclosed space or against a wall Un...

Page 5: ...OWER CORD SUPPLIED WITH THE EQUIPMENT Always plug the unit directly into the wall outlet Do not use extension cords or power bars Ideally the unit should be plugged into it s own dedicated circuit 1 Connect the power cord to the unit and then to the power source 2 Turn the Jet Stream System On The system does not need to be on all the time nor does it need a warm up period It can be turned on and ...

Page 6: ...ols and motors may occur Contact QUATRO if power switching is the only way you have to control the unit remotely Quatro Air has many power switching adapters available for SAFE and reliable control i Series Controls and Alarms Status Conditions The iSeries controls feature soft touch Power On Off Speed Up and Speed Down Buttons It also features a series of LEDs that indicate the status of the filt...

Page 7: ... Programming mode It is a menu selection indicator 5 Remote Standby LED L5 6 Power Button 7 Speed UP button 8 Speed UP button 9 DB9 connector 10 Circuit breaker 11 Powerinlet Alarm Mute Feature All alarms can be muted for a period of 8 hours OPERATING TIME After 8 hours the alarm will return and can be muted again When mute is enabled L1 Flashes and the muted alarms stay SOLID The level of the ale...

Page 8: ...rn Unit On While In Remote Mode See Temporary On Mode on page 14 Flashing Slowly AUDIBLE ALERT MUTED Alarm Condition MUTED See L2 OR L3 For Specific Alarm Condition Service Motors LED 2 L2 SOLID Beep Every 4 Hrs Motor s Will Soon Need Service Quick Change Brush Motor s WILL SOON Require Brush Replacement Infinity Brush Motor s WILL SOON Require Complete Replacement Brushless Motor Is Almost At The...

Page 9: ... ASAP And RESET ALERT See Filter Service and Replacement on page 17 SOLID Filter Alarm Muted L1 Flashing Slowly Replace Filter s ASAP And RESET ALERT Alarm Mute Details On Previous Page See Filter Service and Replacement on page 17 Remote Standby LED 5 L5 SOLID Receiving Remote Signal Remote Switch Closed On OR Receiving Re mote Signal From Another Piece Of Equipment Fading IN OUT Shutdown Delay Q...

Page 10: ...ter a filter change system will automatically decrease the speed to the original set point Please verify that you are achieving adequate ventilation after a filter change If not adjust blower speed Remote Operation Remote Operation Mode simply means that the ON OFF button on the control panel will be temporarily disabled if the system is receiving a signal form a remote source to operate To enable...

Page 11: ...ote Cable QUATRO has some custom remote cables for specific applications Contact us for more information on available applications and part numbers The Quatro System supports Closed Contact and 1 30V AC or DC remote operation as well as Remote Status signals NOTE Switching power to control the QUATRO System system remotely WILL NOT WORK and can damage the unit Temporary ON Mode allows you to tempo...

Page 12: ...shuts down due to a problem Run signal will NOT open when the motor s shut off for a filter cleaning when operating in Online filter cleaning mode Critical Filter Pressure Alarms high and low pressure will OPEN the Run Signal and shut the motor s off The Fault Signal can be used either with a Normally Open NO or Normally Closed NC contact depending on which wire you choose to use see diagram on pr...

Page 13: ...ly Closed is available across the Blue wire Pin 6 and the Yellow Wire Pin8 The 12VDC Fault NO Normally Open is available across the Orange wire Pin 7 and the Yellow Wire Pin 8 Any combination of the Dry Contact Run Signal and Fault Signal being used means the Black Wire Pin 1 must be shared Your signal will be managed as indicated on the table below The combination of the Run and Fault Signals can...

Page 14: ...he filters LED Diagnostic Table Service Filter s Alerts iSeries Controls If Service Filter s alert is FLASHING SLOWLY most likely the bag filter need to be replaced If Service Filter s alert is ON SOLID replace the HEPA filter Replacement Instructions Filter Sequence Access to all filters is through the filter side cover on the right hand side of the Jet Stream System 1 Unfasten the 2 thumb wheel ...

Page 15: ...uthorities for proper and legal disposal of spent filters Resetting Service Filters Alert If the Service Filters LED does not extinguish on its own after changing the filters follow this reset procedure 1 Ensure filter access door is closed 2 Plug power back to the unit 3 When you Press POWER MOTOR WILL START 4 While motor is operating press and hold SPD UP and SPD DN simultaneously until unit bee...

Page 16: ...l be OFF and unit will be ready to operate again Replacement Filter Part Numbers Qty Description Part No Filter Stage 1 Bag Filter YELLOW Anti Microbial 5 Pack AG205 5 Stage 1 1 HEPA Standard F191S Stage 2 NOTE Verify the filter s in your Quatro System for the correct part numbers before ordering General Filter Maintenance Guide Stage Filter Reccomended Filter Change Interval iSeries Control Panel...

Page 17: ...s life Motor Access 1 Unplug power cord and open motor access panel 2 Disconnect wiring to the motor at the Molex connector A cut zip ties 3 Remove the retaining nuts B and lock washers holding the motor assemblies 4 Lift off the motor retaining bracket C and remove the old motor NOTE Note the orientation of the bracket THIS STEP IS PARTICULARLY IMPORTANT FOR Infinity MOTORS If the bracket is inst...

Page 18: ...hold SPEED UP and DN simultaneously until unit BEEPS hold for 10 seconds when beeping continuously release You are now in RESET MENU in this condition System ON Led is FLASHING Q 11 Press SPEED DN 1 Time until Service Motor s LED is FLASHING 12 Press HOLD POWER button while Service Motor s LED is FLASHING unit is BEEPING continuously 13 Release when LED stops FLASHING stops BEEPING ...

Page 19: ...wheel contacting blower housing or cone Motor bearings are worn Realign replace wheel Replace motor Insufficient airflow Obstruction in system Clogged Dust Pad Clogged Filter Bag Clogged HEPA Filter Remove obstruction Replace filters Replace filters Replace filter Motor Shuts off then back on after 30 minutes Input amperage too high Ensure filter is in place Excessive airflow Filter not in place I...

Page 20: ...BE CONSTANTLY POWERED PLUGGED IN USE THE ON OFF ONLY SWITCH TO TURN THE SYSTEM ON and OFF ALWAYS SWITCH THE POWER OFF BEFORE UNPLUGGING THE SYSTEM FROM THE MAIN POWER SOURCE OR BEFORE CUTTING POWER TO THE RECEPTACLE FAILURE TO DO SO MAY CAUSE DAMAGE TO THE SYSTEM THAT IS NOT COVERED UNDER WARRANTY QUATRO IS NOT LIABLE FOR MISAPPLIED EQUIPMENT ALWAYS CHECK SYSTEM VOLTAGE BEFORE PLUGGING INTO POWER ...