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EN-22

Low Profile Chassis Adapter Plates (Part No. CM-029)

If your chassis frame height is less than 140mm these plates must be fitted 

to lower the assembly to provide the correct height of 185mm. Drilling of your 

chassis may be required. Note: In some countries, the installation must be 

checked by a professional technician in order to adhere to local regulations.

Narrow Gauge Chassis Adapters (Part No. CM-030)

These plates must be utilised if you have an AL-KO Vario III/AV chassis which 

has a frame thickness of less than 2.8mm. These must be positioned behind the 

axle using pre-drilled holes already available on the chassis; so your mover must 

be fitted behind the axle.

16mm Spacers - 1 pair (Part No. CM-028/Q) 

Use spacers to lower the mover assembly if your chassis has a frame height 

of between 140 to 185mm. A maximum of 3 sets of spacers can be utilised to 

achieve correct frame height of 185mm. A set of extended clamp bolts must be 

used in conjunction with these spacers (Part No. CM-031).

[For use with Classic Clamp only.]

Set of 8 M10 x 100 Bolts (Part No. CM-031) 

Set of 8 extended clamp bolts for use with 16mm spacers.

[For use with Classic Clamp only.]

Additional chassis clamp adapters shown below are available for purchase:

Optional Fitting Adapters

Summary of Contents for QUATTRO500-Rhodium

Page 1: ...VAN MOVER Framework and Motor Installation Guide QTR M006 EN Translate online Online bersetzen Vertaal online Traduire en ligne QUATTRO600 Diamond QUATTRO500 Rhodium EGO500 Platinum www purpleline co...

Page 2: ...avan movers prima dell installazione per verificare eventuali aggiornamenti sulle specifiche di prodotto l uso la sicurezza o le istruzioni per l installazione Se il vous pla t visitez www purpleline...

Page 3: ...14 Introduction 15 Fitting Guidelines 15 Specifications 15 Installation Safety Guidelines 16 Installation Mechanical Components 17 Installation Classic Clamp System 17 18 Installation Shark Clamp Sys...

Page 4: ...EN 04 Blank page...

Page 5: ...ork and align the front and rear gearbox mounting holes with the framework engagement slots as shown Pass pins B through both the framework slots and gearbox mounting holes Fit washers E on pins B and...

Page 6: ...amework o side framework will be a mirror of this Before beginning installation remove upper packaging bolt M and discard Quattro500 Manual Mover Assembly Revision 2 1 2 3 4 5 QUATTRO RHODIUM MANUAL M...

Page 7: ...hand and pass pin B2 through the framework hole and hook the end of the spring over the end of pin B Tilt gearbox back to release spring tension to allow pin B to be passed the rest of the way through...

Page 8: ...lack Battery Cable 16 8 Classic Clamp Bolts M10x55 17 8 Classic Clamp Nyloc Nuts M10 18 8 Classic Clamp Washers 10mm 19 20 P Clip Screws M4x15 20 10 Cable Trunking P Clips 19 2mm 21 10 Cable P Clips 1...

Page 9: ...N 09 Fig A 3 3 3 3 4 4 4 4 2 2 2 2 1 1 1 1 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 33 19 20 21 22 23 24 25 26 27 28 30 7 Motor A Motor B 29 QUATTRO RHODIUM ONLY DIAMOND PLATINUM QUATTRO RHODIUM ONL...

Page 10: ...EN 10 Fig 1 Fig 2 A B C A B C D E F G Fig 3 C G A RHODIUM MANUAL RHODIUM MANUAL DIAMOND AUTO D F B PLATINUM AUTO Technical Reference Diagrams...

Page 11: ...EN 11 Fig 7 Fig 8 20mm Fig 4 A Fig 6 20mm Fig 5 RHODIUM MANUAL DIAMOND AUTO DIAMOND AUTO 20mm PLATINUM AUTO DIAMOND AUTO PLATINUM AUTO RHODIUM MANUAL RHODIUM MANUAL Technical Reference Diagrams...

Page 12: ...0mm to 45mm 155mm min 85mm min 2 8mm to 3 5mm 1800mm to 2500mm max Fig 12 Fig 11 L Profile U Profile Caravan Floor CONTROL UNIT BATTERY Fig 13 L Profile U Profile Fig 10 2 A A B C Motorside PLATINUM A...

Page 13: ...EN 13 Fig 14 Motor A Motor B Overhead View Motor B Motor A QUATTRO MANUAL QUATTRO MANUAL Technical Reference Diagrams...

Page 14: ...EN 14 Fig 15 Technical Reference Diagrams...

Page 15: ...ectronic control box and a remote control To function the motor powered rollers must be engaged against the tyres of your caravan The supplied cross actuation device QUATTRO500 ONLY enables you to eng...

Page 16: ...s when parking and moving the caravan DO NOT remove change or alter any parts of the chassis axle suspension or brake mechanism DO NOT operate the unit if you are under the influence of drugs alcohol...

Page 17: ...ly important that each roller is at exactly the same distance away from the tyre The whole assembly must be parallel to the caravan trailer axle Ideally align the roller s with the centre of each tyre...

Page 18: ...l the fastening bolts and chassis are within 1 2mm of each other Once happy with the overall width of the mover system tighten crossbar nuts bolts Fig 1B to 9ft lbs 12Nm to set the width Slide the who...

Page 19: ...prevent the battery from becoming totally discharged during long periods of inactivity it must be disconnected and recharged before using again Please check regularly that the rollers of the drive uni...

Page 20: ...repair any parts that have failed if deemed to be due to a manufacturing defect The manufacturer does not take responsibility for any consequential loss whatsoever Upon inspection components that are...

Page 21: ...EN 21 Contact Information UK Purple Line Limited Peninsula Business Centre Tel 44 0 1473 601200 Wherstead Suffolk E mail info purpleline co uk IP9 2BB United Kingdom Notes...

Page 22: ...mm These must be positioned behind the axle using pre drilled holes already available on the chassis so your mover must be fitted behind the axle 16mm Spacers 1 pair Part No CM 028 Q Use spacers to lo...

Page 23: ...EN 23 Blank page...

Page 24: ...w quattromover com Tel 44 0 1473 601200 Email info purpleline co uk Photographs diagrams for illustration purposes only Actual product may differ slightly All weights dimensions are approximate The ma...

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