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QF1200S; edition 2016-05; page 10 of 24   

 

 

3.6. Safety instructions for maintenance, inspection and mounting 
operations 

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Basically, operations at the pump must be performed during standstill only. 
The motor has to disconnect from the power supply, e.g. by pulling out the 
power plug or using a repair switch, and has to secure against unintentional 
switch-on. This can be realized by a lockable emergency switch. To prevent 
an accidental re-starting a danger sign should be installed. 

o

  The operator must ensure that all maintenance, inspection and installation work is 

performed by authorized and qualified skilled personnel acquainted themselves 
with this manual.  

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  Before starting to disassemble the pump, take care that the pump has been 

emptied, rinsed, depressurized and disconnected at all phases of the power 
supply. Both ports piping are to be closed and drained if applicable. If the pump is 
being deported from the plant, a reference about the delivered liquid has to be 
attached. 

o

  Pumps or aggregates handling noxious fluids (e.g. caustic, bio hazardous) must 

be decontaminated. Immediately following completion of the work, all safety-
relevant and protective devices must be re-installed and/or re-activated. Before 
putting the pump back into operation, take care of the mentioned instructions of 
the chapter “start-up” and check the tightness of the pump. 

o

  Please respect the relevant additional security advices, if the pump has been 

used for aggressive, dangerous or toxic liquids (e.g. suitable protective equipment 
according to the safety data sheet of the liquid). In case of a diaphragm rupture, it 
is possible that residues of the liquid remain behind the diaphragms and in the 
area of the ring drive. Hence, appropriate safety equipment according to the 
safety data sheet of the liquid is indispensable. 

o

  Especially when deliver critical liquids, wear parts, like diaphragms, should be 

replaced within a preventive maintenance. 

o

 

Procedure for pump return: According to the requirements of our 14001-
certification, every unit which is send to ALMATEC for diagnosis or maintenance 
reasons has to be accompanied by a filled out decontamination-sheet. Otherwise 
a processing is not possible. The decontamination-sheet is enclosed to this 
manual. Please pay attention to the further safety regulations.

 

 

3.7. Unauthorized reconstruction and spare part usage 

The use of non-original Quattroflow spare parts or not authorized accessories and 
reconstructions lead to the lapse of the warranty immediately. When operating such a 
pump, damages of properties and/or persons cannot be excluded.. 

 

3.8. Inadmissible modes of operation 

A safety operation of the pump is ensured only by an appropriate use according to the 
specific data of the enclosed pump data sheet. The values limitations given in the data 
sheet must not be exceeded.  

 

Summary of Contents for 1200S

Page 1: ...a are of a ope At d the w Orig and tructi 00S Qu Piston ultiple U eft hand and odel image m ersions are p l carefu an appr rating s ttentio warning inal In Insta ions uaterna Diaph Use with separa mid...

Page 2: ...ety instructions for maintenance inspection and mounting operations 10 3 7 Unauthorized reconstruction and spare part usage 10 3 8 Inadmissible modes of operation 10 3 9 Further warning and safety ins...

Page 3: ...and mechanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and 25 C 77 F with a relative hu...

Page 4: ...omatography columns Feed pump to mix gradients Feed pump for centrifuges or separators Feed pump for homogenizers Feed pump for filling machines 2 2 General description of the machine The Quattroflow...

Page 5: ...aOH can be applied The chosen cleaning agent can be recirculated and also stored inside the pump chamber For flushing out of any cleaning agent do not recirculate Check with appropriate analytical met...

Page 6: ...00S CV via the control panel Display show rpm V max speed 2 200 rpm Main switch Push to start the panel lights up Push to speed up arrow bottom up or to speed down arrow top down Push Green button RUN...

Page 7: ...ersonnel should change the parameter of the control panel on the back of the panel via DIP switches Attention Pay attention to the separate operating instructions of the ENGEL Motor QF1200S HT Pumpe M...

Page 8: ...we recommend the following steps 1 CIP of the pump chamber according to 2 4 or any other suitable process 2 Empty the pump 3 Remove the pump chamber from the pump drive see 4 1 1 4 Close in and outlet...

Page 9: ...strictly the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materials the han...

Page 10: ...tart up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipm...

Page 11: ...the right tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application The chemical and thermal c...

Page 12: ...led personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere can arise Appropriate protection equipment is...

Page 13: ...rate SIP etc it may be necessary to shorten the maintenance intervals for the elastomers significantly In case that the diaphragm broke it needs to be replaced Then it is also recommended to check the...

Page 14: ...lves can be conducted by the operator The following drawings describe it step by step maintenance kit PSKITQF12MU In case of bursting diaphragms by overpressure we advice also to change the bearing un...

Page 15: ...he following torque values Image 10 Bolts pump chamber 10 Nm 7 4 lb ft Image 10 Bolts diaphragm cover housing 5 Nm 3 7 lb ft Image 12 Bolt clamping ring 6 Nm 4 4 lb ft Turn the pump chamber until you...

Page 16: ...eccentric shaft or Maintenance kit PSKITWLC125 5 eccentric shaft for QF1200S and QF1200S HT or Maintenance kit PSKITWLC125 CV QF1200S CV The replacement of the bearing unit can be conducted by the op...

Page 17: ...r 10 Nm 7 4 lb ft Image 9 Bolt clamping ring 6 Nm 4 4 lb ft gap 1 5 mm 0 079 0 118 inch 11 Turn the pump chamber until you see the screw of the clamping ring and fix it with 5mm hex key with a torque...

Page 18: ...h size10 remove screws 1 Dismounting drive house Fitting 4x M6 wrench size10 screws with washer 1 Mounting of drive house 4 3 Disassembly assembly of the drive housing For further questions and orderi...

Page 19: ...X Pressure line completely or partly clogged diaphragm maybe broken change diaphragm 10 X The diameter of the pipes in suction or pressure line are too small 11 X Check the coupling halves They must...

Page 20: ...pump Pump rpm motor rpm If reducer gear drives are used Pump rpm motor rpm x reduction ratio 6 1 Performance standard version Eccentric shaft 3 0 10 20 30 40 50 60 70 80 0 2 4 6 8 10 12 14 0 100 200...

Page 21: ...selected motor frequency drive combination the motor frequency and the resulting pump speed might differ 0 10 20 30 40 50 60 70 80 0 2 4 6 8 10 12 14 16 18 20 22 0 200 400 600 800 1000 1200 1400 0 500...

Page 22: ...ter t ct model w 0 psi 2 arts above w he final asse ct model w 0 psi 2 arts above w he final asse with integr 29 psi 58 ps were ascertai embly of the with integr 29 psi 58 ps were ascertai embly of th...

Page 23: ...pends on installation position ca 8 26 depends on inst position ca 8 26 depends on inst position ca 8 26 depends on inst position Product wetted surface approx cm inch 367 57 367 57 367 57 367 57 Spee...

Page 24: ...d into separate Control Box Power Supply Unit separate Controller integrated in pump Power Supply Unit integrated in pump Manufacturer standard Lenze AC tech TDK Lambda power supply Panasonic Mean Wel...

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