QF1200S; edition 2016-05; page 2 of 24
Contents
1.
General ................................................................................................................ 3
1.1.
Introduction ...................................................................................................... 3
1.2.
Storage ............................................................................................................ 3
1.3.
Labelling of the pump ....................................................................................... 3
2.
Description of the QF 1200S pump ...................................................................... 4
2.1.
Appropiate use ................................................................................................. 4
2.2.
General description of the machine ................................................................. 4
2.3.
Start-up ............................................................................................................ 5
2.4.
Compact models with integrated controller ...................................................... 6
2.4.1.
CV Compact Model (230V)..................................................................... 6
2.4.2.
HT Compact Model (100-240V) .............................................................. 7
2.5.
Cleaning (CIP) ................................................................................................. 8
2.6.
Autoclave ......................................................................................................... 8
2.7.
Steaming in place (SIP) ................................................................................... 8
3.
Safety ................................................................................................................... 9
3.1.
Labels at the pump .......................................................................................... 9
3.2.
Qualification of the personell ............................................................................ 9
3.3.
Responsible working ........................................................................................ 9
3.4.
Dangers in case of noncompliance with the safety instructions ....................... 9
3.5.
Safety hints for the operator ............................................................................. 9
3.6.
Safety instructions for maintenance, inspection and mounting operations ..... 10
3.7.
Unauthorized reconstruction and spare part usage ....................................... 10
3.8.
Inadmissible modes of operation ................................................................... 10
3.9.
Further warning and safety instructions ......................................................... 11
4.
Maintenance/Servicing of the QF 1200S ............................................................ 13
4.1.
Replacement of diaphragm, valves and o-rings ............................................. 14
4.1.1.
Disassembly of the pump chamber ...................................................... 14
4.1.2.
Assembly of the pump chamber ........................................................... 15
4.2.
Replacement bearing unit ............................................................................. 16
4.2.1.
Disassembly of the ring drive unit ......................................................... 16
4.2.2.
Assembly of the ring drive unit ............................................................. 17
4.3.
Disassembly/assembly of the drive housing ................................................... 18
5.
Operating troubles, causes and remedial action (Troubleshooting) ................... 19
6.
Performance charts of the QF 1200S ................................................................ 20
6.1.
Performance standard version ....................................................................... 20
6.2.
Performance compact model QF1200S-CV ................................................... 22
6.3.
Performance compact model QF1200S-HT ................................................... 22
7.
Technical data of the QF 1200S ....................................................................... 23
