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QF150S; edition 2016-05; page 10 of 19   

 

3.9. Further warning and safety instructions 

These warning hints are to prevent the user from an inadmissible mode of operation. These 
warning hints are to be strictly followed to avoid any damage of the pump and/or any danger to 
personnel 

The maximum allowed discharge pressure depends on the temperature of the fluid: 

pmax at room temperature = 6 bar (>40°C = 4 bar) [=87 psi (>104°F = 58 psi)]

. An 

exceeding of the maximum allowed discharge pressure must avoid in any case (do 
not remove the warning sign at the pump). As a result – if only temporarily – of an 
exceeding of the allowed discharge pressure the diaphragm can be damaged. The 
resulting leakage may lead to a loss of the pumping fluid and damages of properties 
and/or persons. Pay attention to a sufficiently dimensioned piping on the suction and 
discharge line to prevent a too high pressure in the pump. 

The pump chamber may 

not be set under pressure when it is not mounted on the drive.

 

 

The free cross section of the suction side as well as the length must be measured in 
such a way to avoid cavitation.    

 

The use of a safety device (e.g. pressure switch) can be necessary..

 

 

Please make sure that prior to the start of the pump the discharge line is checked. 
Make sure that there is no flow restriction in the discharge line to avoid any over 
pressure (e.g. closed valve). 

 

Flush the pump prior to use with appropriate fluid (e.g. buffer). 

 

Foundation design: The foundation must be designed so that it can take the weight of 
the pump aggregate on the entire surface.  . 

 

Please make sure that the pump is operated with the proper mains voltage and 
frequency to avoid damages and electrical danger. 

 

Make sure that the slots for the cooling air are not blocked. 

 

Due to the versatile possibilities to use the Quattroflow pump it is highly 
recommended to check case by case if the pump will be the right tool for the specific 
application. The user/operator is responsible to perform a proper method of testing if 
the pump should be applied for his specific application. The chemical and thermal 
compatibility of the elastomeric parts of the pump with the fluid that will be pumped 
are to be checked by the operator before the first process run.

 

E.g. Oily, fatty fluids or 

solvents might cause a swelling and/or destruction of the elastomeric components. If 
in doubt, please contact the manufacturer! 

 

Operating the pump in humid or aggressive air can cause damages to the motor and 
control box. 

 

The control box should not be exposed to spray/splash water or to heat sources.  

 

Depending on the conditions of operation, the liquid conveyed might escape from the 
pump in case of a diaphragm rupture. For further safety requirements the optional 
equipment diaphragm monitoring is recommended. 

 

Pools of liquid which appear in the near outer area of the pump have to be inspected 
on danger potential, if necessary safety measures are to be taken. 

 

Chemical and biological reactions in the product chamber of the pump (mixture of 
different substances) and the freezing of the liquid have to be avoided. 

 

To avoid corrosion the contact of aggressive solutions (e.g. NaCl, HCl) with the outer 
stainless steel surfaces of the pump (e.g. hood, base plate) has to be prevented. 

 

 

The Quattroflow pump is a positive displacement pump and can theoretically generate 
an infinitely high pressure even at low speed (rpm). Prior to each start of the pump 
check and make sure that the discharge line is not closed or restricted. The design of 
the discharge line must not build up a pressure of > 6 bar (87 psi). 

 

If suction and/or discharge line are flexible tubing, then make sure that these tubing 
do have the proper pressure rating for the full range of temperatures that are applied. 

 

Please follow the general safety guidelines when handling chemical fluids (wear 
gloves and/or glasses) before the pump chamber will be opened. 

 

Never operate the pump without coupling protection and motor housing. 

Summary of Contents for 150s

Page 1: ...trol pa manua are of a ope At d the w Orig and tructi 50S Qu Piston ultiple U anel and hou l carefu an appr rating s ttentio warning inal Ins Insta ions aterna Diaph Use using other v ully befo ropria...

Page 2: ...tructions 8 3 5 Safety hints for the operator 8 3 6 Safety instructions for maintenance inspection and mounting operations 9 3 7 Unauthorized reconstruction and spare part usage 9 3 8 Inadmissible mod...

Page 3: ...nd mechanical influences The following storage conditions are recommended Steady ventilated dust and vibration free storage room Ambient temperature between 15 C 59 F and 25 C 77 F with a relative hum...

Page 4: ...cosmetic research centers or plants Examples Solutions containing proteins albumin IgG Clotting factors monoclonal antibodies enzymes vaccines Solutions of polymers or suspensions silicon latex chroma...

Page 5: ...er Prior to each use we recommend to flush the pump with a proper fluid e g water or buffer Prior to the very first use it might make sense to clean and sanitize the pump chamber A commercial caustic...

Page 6: ...r Panasonic 50 W 230V with integrated frequency inverter Speed control Panasonic Digital Control Panel 2 5 Cleaning CIP Depending on the products in contact with the pump and given requirements the cl...

Page 7: ...max 30 min Follow instructions of the autoclave manufacturer Please make sure that the pump chamber is not placed on the clamp ring during the autoclave process The clamp ring should not be loaded dur...

Page 8: ...strictly the safety guidelines of this manual as well as all national and possible internal regulations e g the handling of chemicals like caustic or acid the handling of biological materials the han...

Page 9: ...art up and check the tightness of the pump o Please respect the relevant additional security advices if the pump has been used for aggressive dangerous or toxic liquids e g suitable protective equipme...

Page 10: ...he right tool for the specific application The user operator is responsible to perform a proper method of testing if the pump should be applied for his specific application The chemical and thermal co...

Page 11: ...led personnel Check the electrical cables before connecting to mains supply During all maintenance work it has to be ensured that no explosive atmosphere can arise Appropriate protection equipment is...

Page 12: ...ecessary to shorten the maintenance intervals for the elastomers significantly In case that the diaphragm broke it needs to be replaced Then it is also recommended to check the ball bearings For corro...

Page 13: ...and the valves can be conducted by the operator The following drawings describe it step by step maintenance kit PSKITQF15MU In case of bursting diaphragms by overpressure we advice also to change the...

Page 14: ...05 page 14 of 19 4 1 3 Assembly of the pump chamber to the ring drive Pay attention to the following torque values Image 2 item 1 Bolts pump chamber 4 Nm 3 lb ft Image 2 item 2 Bolt clamping ring 2 N...

Page 15: ...the bearing unit shaft bearing cap unit kit PSKITWLC155 can be conducted by the operator The following drawings describe it step by step Between both coupling halves has to be a gap of 1 mm 0 039 inc...

Page 16: ...truction in discharge line 9 X Pressure line completely or partly clogged diaphragm maybe broken change diaphragm 10 X The diameter of the pipes in suction or pressure line are too small 11 X Check th...

Page 17: ...p Pump rpm motor rpm The flow rates showing at the chart above were ascertained with new diaphragms and new valves under standard conditions after the final assembly of the pump 0 0 5 1 1 5 2 2 5 3 0...

Page 18: ...face approx cm inch 112 17 112 17 Speed range pump rpm 10 3000 10 3000 Connection specification inlet standard Connector 1 4 TC 1 4 TC Flange diameter mm inch 25 25 Internal diameter mm inch 4 7 4 7 C...

Page 19: ...TDK Lambda power supply Designation n a HWS Analog input optional 0 5V 0 10 V Protection class IP54 IP20 switch board Power supply 230V 50Hz 1P optional 110V 60 Hz 1P 85 265VAC 50 60 Hz 8 2 A Housing...

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