QUICK INTELLIGENT EQUIPMENT ET8383, Instruction Manual

Page 1: ...ET8383 3 Axis Desktop Dispensing Robot Instruction Manual ...

Page 2: ...ut the teaching and processing may refer to the operation manual of the Teach Pendant Before using read the manual thoroughly for proper use of the robot Store the manual in a safe easily accessible place for future reference The specifications of the robot or the contents of this manual may be modified without prior notice to improve its quality ...

Page 3: ...ns Instruction of DB37 10 3 3 2 Circuit Instruction of DB37 11 3 4 Instruction about DB9 socket option port 12 3 4 1 Pins Instruction of DB9 13 3 5 Instruction of Input Output 13 3 5 1 IO Function Definition 14 3 5 2 IO Function Instruction 18 3 6 Debugging steps 20 3 6 1 Security check before operation 20 3 6 2 Operation of First Time 21 3 6 3 Debugging steps take a point for example 21 3 7 Inter...

Page 4: ...31 5 2 1 Cooling fan maintenance 34 5 2 2 Emergency stop button maintenance 34 5 2 3 Robot moving mechanism maintenance 34 5 2 4 Shift Maintenance 34 5 2 5 Regular Maintenance 34 5 2 6 Oil water separator maintenance 35 5 2 7 Maintenance of linear track 35 5 2 8 Maintenance of ball screw 36 5 2 9 Cleaning 36 ...

Page 5: ...standard requirements such as payload speed operational range user environment as stated in the specification Make sure specifically that the single phase is not over AV230V 15A before turning the power on Please don t reset the device in the 10s after power off or emergency stop Keep the unit dry Don t use or disconnect the unit with wet hands Please keep clean around the device so that reduce ha...

Page 6: ... using the robot make sure the movements fixture for example the X axis may be fixed by sheet metal or lines for safety was taken down Install the robot firmly so that it will not be shaken Regularly inspect and maintain will increase durability and performance Must operate the robot by standard procedure Before starting a repetitive operation make sure that no obstacle is in the robot s working a...

Page 7: ...and unfold the wooden case Take and carry the device by two or more people put firmly on appropriate station Unfold the packaging before using the robot make sure the movements fixture for example the X axis may be fixed by sheet metal or lines for safety was taken down All fittings are in the table as follow List No Part Name Model Quantity Image 1 Dispensing controller 982SL 1pcs 2 Teach pendant...

Page 8: ... dimensional linear interpolation capabilities of teaching 3D graphics and user defined 3D array and so on Capable to store with mass storage User defined array function Easy solution for moulds deviation Support user defined 3D array Group function This function allows users copy delete modify array and pan multi points Excellent teaching pendant Supporting advanced function such as array group e...

Page 9: ... Movement Speed X mm sec 0 1 800 Y mm sec 0 1 800 Z mm sec 0 1 300 R degree sec Repeatability X Y Z mm 0 01 R Resolution X Y Z 0 01 R Payload Weight Kg Z Axis 5 Y Axis 8 Demo File Qty Max 255 files Max 60000 points Process File Qty Max 128 files Motion Control Motion Control PCBA Teach Pendant Pressure Range 0 4 0 6MPa Noise 70dB Measure in the distance of 1m ...

Page 10: ... 重量 52 Note Ensure that your power supply data agrees with the information on the nameplate of the machine 2 3 Parts Description Item Part Name Item Part Name 1 Z Axis Stepper motor with brake synchronous belt 7 Emergency stop key 2 X Axis Stepper motor synchronous belt 8 Operation panel 1 2 3 4 5 6 7 8 9 10 11 ...

Page 11: ...Right start key 4 Y Axis close loop stepper motor synchronous belt 10 Nozzle position correction device 5 Jig baseplate 11 Teach pendant 6 Left start key 2 3 Dimension Front view Left view Top view 3D view 485 630 465 530 ...

Page 12: ...put port refer to 3 4 Instruction about DB9 socket 4 7 pin socket connect to dispensing controller refer to 3 2 4 Seven pin Socket Instruction 5 4 pin socket connect to key box refer to 3 2 2 Four pin Socket Instruction 6 5 pin socket connect to nozzle position correction device 3 2 3 Five pin Socket Instruction 3 2 I O Socket Instruction 3 2 1 Circuit Instruction of I O Socket 1 2 3 4 5 6 ...

Page 13: ...n It is used to emergency stop button NOTE If the customers need special function the input and output signal can be set again 3 2 3 Five pin Socket Instruction The following list describes the function of 5 pin socket it is a spare socket 5 pin socket Pin NO Pin s name Instruction of pins Remark 1 24VDC power supply 2 GND Power supply 3 Min3 Main inputting 3 signal Safety signal such as safety li...

Page 14: ... Mout1 Main signal output1 the current is less than 0 5A It s used to feeding signal 4 Mout4 Main signal output4 the current is less than 0 5A It s used to cylinder movement signal 5 Ein12 External input 12 signal It s used to reset ORG signal alarm when solder wire is blocking or lacking etc 6 Mout2 Main signal output2 the current is less than 0 5A It s used to output working state signal 7 Mout5...

Page 15: ...23 Ein6 P23 5 Eout5 P05 24 Ein5 P24 6 Eout4 P06 25 Ein4 P25 7 Eout3 P07 26 Ein3 P26 8 Eout2 P08 27 Ein2 P27 9 Eout1 P09 28 Ein1 P28 10 COM P10 29 GND P29 11 GND P11 30 Ein16 P30 12 Eout16 P12 31 Ein15 P31 13 Eout15 P13 32 Ein14 P32 14 Eout14 P14 33 Ein13 P33 15 Eout13 P15 34 Ein12 P34 16 Eout12 P16 35 Ein11 P35 17 Eout11 P17 36 Ein10 P36 18 Eout10 P18 37 Ein9 P37 19 Eout9 P19 3 3 2 Circuit Instruc...

Page 16: ...12 3 4 Instruction about DB9 socket option port Connection of DB37 plug ...

Page 17: ...ace at the IO Test displaying window After setting it can test the function of IO interface at the IO Test displaying window The interfaces in following table can be set at the Input Config or Output Config of System Config 2 of teaching pendant It can define the special function for the following input output interfaces which are corresponding to the above sockets Main board port defined function...

Page 18: ...lt Temp fault Temp Feed fault Upper CS Nether CS Pressure flag Min6 Origin BTN Stop BTN Start BTN Foot BTN Safe flag 1 Safe flag 2 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS Pressure flag Min7 Origin BTN Stop BTN Start BTN Foot BTN Safe flag 1 Safe flag 2 Lack fault Block fault Temp fault Temp Feed fault Upper CS Nether CS Pressure flag Min8 Origin BTN Stop BTN Start BTN ...

Page 19: ...N Safe flag 1 Safe flag 2 Shortcut 012 Lack fault Block fault Temp fault Temp Feed fault Pressure flag Ein09 Origin BTN Stop BTN Start BTN Foot BTN Safe flag 1 Safe flag 2 Adj X Limit Shortcut 260 Upper CS Nether CS Pressure flag Ein10 Origin BTN Stop BTN Start BTN Foot BTN Safe flag 1 Safe flag 2 Adj X Limit Shortcut 261 Upper CS Nether CS Pressure flag Ein11 Origin BTN Stop BTN Start BTN Foot BT...

Page 20: ...4 Working Flag Work End Flag Cylinder Clean Output Mout2 Nozzle 1 Nozzle 2 Nozzle 3 Nozzle 4 Working Flag Work End Flag Cylinder Clean Output Mout3 Nozzle 1 Nozzle 2 Nozzle 3 Nozzle 4 Working Flag Work End Flag Cylinder Clean Output Mout4 Nozzle 1 Nozzle 2 Nozzle 3 Nozzle 4 Working Flag Work End Flag Cylinder Clean Output Mout5 Nozzle 1 Nozzle 2 Nozzle 3 Nozzle 4 Working Flag Work End Flag Cylinde...

Page 21: ...leAdj Eout12 Ready Flag Alarm Flag Working Flag Work End Flag Cylinder Clean Output Pause Output Left LED Right LED Emer Output Reset Output EnNozzleAdj Eout13 Ready Flag Alarm Flag Working Flag Work End Flag Cylinder Clean Output Pause Output Left LED Right LED Emer Output Reset Output EnNozzleAdj Eout14 Ready Flag Alarm Flag Working Flag Work End Flag Cylinder Clean Output Pause Output Left LED ...

Page 22: ...oot switch signal into the unit by corresponding signal pin and the unit runs the foot switch operation and the function is similar with the Start BTN Safe flag 1 Input the signal breakover ground into the unit by corresponding signal pin and the unit comes into the testing state cannot move and can only be programmed Safe flag 2 Input the signal break over ground into the unit by corresponding si...

Page 23: ...n09 to calibrate the X axis of tip Adj Y Limit is corresponding to the Ein10 Input the signal by Ein10 to calibrate the Y axis of tip Adj Z Limit is corresponding to the Ein11 Input the signal by Ein11 to calibrate the Z axis of tip Note only calibrating X Y Z at the same time it can calibrate the tip s position Shortcut It is corresponding to the shortcut of processing file The shortcut can be se...

Page 24: ...ut is in conducting state control cylinder motion or else not Clean output Once the unit comes to run the clean process the output is in conducting state do the clean blowing or revolving brush or else not Pause output The condition of pause BTN Left LED The condition of left light on key box Right LED The condition of right light on key box Emer Output The condition of emergency stop Reset Output...

Page 25: ...ng Properly set the global parameters and other parameters using in the processing Remark Failure to properly set the parameters will cause difficulties in using the system Step3 Teaching Program Program a graphic with teaching pendant Refer to the instruction manual of the teaching pendant Step4 Origin Calibration Set the Parameters of the Teaching Pendant 1 Origin calibration User should adjust ...

Page 26: ...enter File List menu 2 Press F1to create a new file 3 Press F2 to edit the new file 4 Press ENT to save it see picture 5 Press F2 to enter Points List menu 6 Press to enter Insert menu and press 1 to enter Point menu ...

Page 27: ...anging it 2 All axis can be moved manually by clicking X X or Y Y or Z Z 7 Press F4 to enter Point parameter menu 8 Press 2 to set parameters and press ENT to enter 9 Press F2 to enter into parameters menu 10 Set parameters and press ENT to save it 1 2 ...

Page 28: ...nterrupted point after troubleshooting 2 The manner of continue the interrupted work after troubleshooting press the START button and keep more than 2s not loosen the robot will continue to work from the interrupted point If press and hold the START button for 2s the robot will start the work from the start point of the processing file 3 As the different interrupt type it can classify the interrup...

Page 29: ... type with is ineffective A B C D is interrupted mark these mean Interrupt mark Interrupted station Continue station A From Start feeding to dispensing process finish Jump interruption dispensing point and go straight to next point B Moving between two dispensing points Go straight to next dispensing point C Pause Go to next dispensing point D Holding up distance after dispensing process Go to nex...

Page 30: ... Y axis position Nozzle purge button Z axis position Wire feeder button used in soldering robot Speed control button Product cycle processing mode Enter button Cylinder open close switch used for screw robot Back button R axis motor rotating direction counter clockwise clockwise Reset button movement go to machine default position X axis position Heating controller ON OFF switch Start point button...

Page 31: ...re 4 3 Main menu disconnect teach pendant cord Disconnect teach pendant cord from operation panel and it will automatic enter into Work Mission menu see following picture The current work process file name Press button to change the file State Show machine current state Run times Display machine operation totalizer Nozzle used Display nozzle operation totalizer press ENT button to reset ...

Page 32: ... digital press button to change the number 4 3 2 S point menu Press button to enter into Home calibration menu Speed smbol Press the SHIF button to select Low High Medium speed Display area Display the current position of the nozzle Jog mode All axis can be moved manually by clicking ...

Page 33: ...29 4 3 3 Temperature calibration menu Press SHIF button for 3s to enter into the temperature calibration menu Press button to change the digital press button to change the number ...

Page 34: ...the wires of drivers if the bad one works after changed the wires it proves the motor was bad if the normal one doesn t work it proves the driver is bad 4 The firmware always displays EMERGENCY STOP PLEASE RESET Was not reset Please dismiss the emergency BTN and reset the unit if it doesn t work the relay of the power board was abnormal 5 The unit is always alarming If overcome the trouble it was ...

Page 35: ...ury After the repair please do not forget the tool in the electric control cabinet make sure the door of the electric control cabinet is closed Daily check 1 Check if there s flammable or explosive item close to the dispensing robot 2 Check if the working voltage is correct 3 Clean the needle syringe barrel and dispensing valve regularly Replace them if they re blocked 4 Check if the airflow is no...

Page 36: ...inge and adapter regularly The needle syringe could be blocked because of the cure of glue 10 Turn off the dispensing controller when not use Cut off the power when not use for long time 11 Use reliable grounding before operation use power cable with reliable grounding 12 Change the fuse of dispensing robot if it is broken 13 Plug off the power cord remove the cover for fuse 14 Replace the defecti...

Page 37: ... months Inspecting the working area Every axle Shake tenderly and check whether lines are break External cable Press and check whether axles shaking while MOTOR ON status Every axle Inspecting Human computer interface Including keys buttons lights emergency stop keys function If there are touch screens check whether the function is normal Operation Interface emergency stop button light house Check...

Page 38: ...lly and continuously and prolong the lifespan of all the components it is necessary to maintain it besides operating it according to this manual During the service of robot it is necessary to maintain it periodically The periodic maintenance includes shift maintenance weekly maintenance monthly maintenance half year maintenance annual maintenance Problems found in the maintenance can be solved by ...

Page 39: ...bricant Check the screw of light sensor Then take on the cover 3 Take off the cover of Z axis clean the screw and track check the screw if loose or not spread lubricant on the screw and track move the Z axis for spread more lubricant Check the screw of light sensor Then take on the cover 4 Belt check if the belt is loosened Adjust the belt if it loosened firstly disassemble the fixed screw Secondl...

Page 40: ...ng one time Do not inject rated grease otherwise it will not be lubricated completely 2 Finished lubricating rated grease Push the block for a round trip to spread grease 5 2 9 Cleaning Hydrocarbons dissociate causing an explosion if contacting aluminum Zn and chrome plate In this machine aluminum Zn and chrome plate surface are used Only use solvents or cleaning agent without hydrocarbons Before ...

Page 41: ...QUICK INTELLIGENT EQUIPMENT CO LTD ADD NO 11 FengXiang Road Wujin High Tech Industrial Development Zone Jiangsu China TEL 86 519 86225678 FAX 86 519 86558599 POSTCODE 213167 WEBSITE www quick global com ...