Quick Outdo 600 Pro, Assembly And Maintenance Manual

Page 1: ...Sport Pro HELICOPTER First Edition ASSEMBLY AND MAINTENANCE MANUAL WWW QUICKHELI COM Page 1 of 60...

Page 2: ...TION 1 UPPER FRAME 12 SECTION 2 MAIN FRAME 23 SECTION 3 DRIVING SYSTEM 30 SECTION 4 TAIL ASSEMBLY 32 SECTION 5 CONTROL SYSTEMS 37 SECTION 6 ROTOR HEAD 39 SECTION 7 LINKAGE AND FINAL SETUP 42 SECTION 8...

Page 3: ...hnology of batteries and electric motors the flying time and the efficiency increase significantly day by day We believe so much in our electric helicopters that we have given out for reviews to our f...

Page 4: ...hone 610 282 4811 Fax 610 282 4816 Websites http www hhiheli com http www quickheli com http www giantscaleplanes com E mail hhi fast net Office Hours Mon Fri 8 30 6 00 Sat 8 30 1 30 Eastern Daylight...

Page 5: ...g parts 5 EMS Collective System The EMS Collective design allows ease of setup with fewer moving parts EMS demonstrates overall design simplicity and represents the future of helicopter technology 6 C...

Page 6: ...es services to model aircraft pilots As an AMA member you will receive a monthly magazine entitled Model Aviation as well as a liability insurance plan to cover against possible accident or injury All...

Page 7: ...REQUIRED TOOLS Page 7 of 60...

Page 8: ...HARDWARE OPTIONAL ACCESSORIES GLUES AND THREAD LOCK COMPOUNDS RADIO MOUNTING ACCESSORIES Page 8 of 60...

Page 9: ...CCESSORIES 3MM FLYBAR STIFFENERS HHI 402 60 SIZE SKID STOPS HHI 200 AVAILABLE IN COLORS SERVO ARM SET LANDING GEAR DAMPENERS HHI 2004 BASE LOAD ANTENNA HHI 53 AVAILABLE IN BLUE GOLD PURPLE AND IN 40 5...

Page 10: ...WITHOUT BLUE HHIM11103 HHIM11108 GOLD HHIM11101 HHIM11106 GREEN HHIM11100G PURPLE HHIM11100 HHIM11105 WITH RED HHIM11100R SILVER HHIM11100 HHIM11107 SERVO FIXING PLATES Transmits force of fastener to...

Page 11: ...f the helicopter Due to the nature of EMS collective we suggest the use of digital servos to enhance and ensure matched servo timing without servo interaction Locktite Warning CRITICAL This is a gener...

Page 12: ...h each assembly For a good installation only open up the bag that you need for particular assembly Please check the parts in that bag against the parts list shown for each assembly as well as each sub...

Page 13: ...1 ELEVATOR SHAFT BEARINGS No Part No Description Qty 1 QF551C Upper Frame from Frame Bag 2 2 BRG05104F 5X10X4Flanged Bearing 2 Note The bearing flange mates against the inside of the frame Page 13 of...

Page 14: ...HHI2 5M14 M2 5x14 Cap Head Bolt 8 4 HHI2 5MLN M2 5 Locknut 8 Note If the servos come with anti vibrating rubber insert them on the servos first We recommend using the servo fixing plates to protect a...

Page 15: ...mbly 1 2 Servo 2 3 HHI2 5M14 M2 5x14 Cap Head Bolt 8 4 HHI2 5MLN M2 5 Locknut 8 1 4 INNER ELEVATOR CONTROL ARM SUBASSEMBLY 4 No Part No Description Qty 1 QC557 Inner Elevator Control Arm 1 2 QF537 Ele...

Page 16: ...ate 1 7 QD554A Pulley Gear Block Pin 1 8 QD504 Pulley Gear 1 Install Counter Gear to Counter Gear Shaft using Counter Gear Lock Pin No 3 and M4 E clip to secure it Put Counter Gear Bearing Block the l...

Page 17: ...Arm Subassembly 1 3 QC552 Outer Elevator Control Arm 1 4 HHI3M05SS M3x5 Set Screw 1 5 HHI3M4PS M3x4 Pivot Ball Stud 5 6 QF567 M3x5x3 Spacer 1 7 QC524R Right Aileron Control Lever 1 8 HHI3M12C M3x12 Ca...

Page 18: ...ROTATION GUIDE ASSEMBLY SPORT MODEL No Part No Description Qty 1 1 6 a Right Upper Frame up to step 1 6 a 1 2 QF673 Washout Anti Rot Guide 1 3 QF567 M3x5x3 Spacer 2 4 HHI3M45C M3x45 Cap Head Bolt 2 Pa...

Page 19: ...o Description Qty 1 1 6 a Right Upper Frame up to step 1 6 a 1 2 QF318 Washout Anti Rot Guide Base 1 3 QF317 Washout Anti Rot Guide A from Frame Bag 1 4 QF567 M3x5x3 Spacer 2 5 HHI3M10C M3x10 Cap Head...

Page 20: ...scription Qty 1 1 6 b Right Upper Frame up to step 1 6 b 1 2 QF559 Main Shaft Bearing Block 2 3 HHI3M08C M3x8 Cap Head Bolt 4 Note For the Lower Bearing Block the flange should face down For the Upper...

Page 21: ...ht Upper Frame up to step 1 6 c 1 2 1 5 Tail Transmission Subassembly 1 3 QF501 32mm Cross Member 4 4 QF559 Pinion Gear Bearing Block 1 5 HHI3M08C M3x8 Cap Head Bolt 10 Pinion Gear Bearing Block is th...

Page 22: ...HHI3M4PS M3x4 Pivot Ball Stud 3 6 HHI3M08C M3x8 Cap Head Bolt 14 7 HHI3M12C M3x12 Cap Head Bolt 1 8 HHI03MLN M3 Locknut 2 9 HHI3M10C M3x10 Cap Head Bolt 2 Pro version does not have these Sport versio...

Page 23: ...6 3 QF357 Gyro Plate from Frame Bag 1 9 HHI3M10C M3x10 Cap Head Bolt 14 4 QF555 Lo Frame Angle from Frame Bg 2 10 QF567 M3x5x3 Spacer 14 11 HHI3M06P M3x6 Philip Screw 6 5 QFE170C Rear ESC Mounting Tr...

Page 24: ...For Pro version mount the Radio Tray on three Half Round Cross Members using six M3x6 Philip Screws No 11 first The six holes in the Radio Tray maybe counter sunk for nicer finish Page 24 of 60...

Page 25: ...r Mount fr Frame Bag 1 7 HHI4M10C M4x8 Cap Head Bolt 7 3 Pinion Gear 11T 1 8 HHI3M10C M3x10 Cap Head Bolt 4 4 Pinion Shaft 1 9 HHI3M12C M3x12 Cap Head Bolt 2 10 M4FW M4 Washer 7 5 Motor Mounting Plate...

Page 26: ...use the Motor Mounting Plate seven M4x8 Cap Head Bolts and seven M4 Washers If you use Axi with model 4130 you have to make a cut on the motor mount to make room for the motor wires to come out Page...

Page 27: ...ty No Part No Description Qty 1 1 Upper Frame Assembly 1 5 HHI3M20C M3x20 Cap Head Bolt 6 2 2 1 Lower Frame Assembly 1 6 QF501 32mm Cross Member 3 3 2 2 Motor Mount Assembly 1 7 QFL307 Rear One piece...

Page 28: ...Cap 4 6 HHI3M12C M3x12 Cap Head Bolt 4 7 HHI03MLN M3 Locknut 4 Drill 4 holes in the Landing Gear Struts with a 3mm drill bit with a spacing of 75mm Install the Landing Gear Skids into the Struts Appl...

Page 29: ...Install the Main Frames onto the Landing Gear Assembly and secure them with four M3x12 Cap Head Bolts Page 29 of 60...

Page 30: ...ion Qty 1 QD355 Lower Main Gear 88T 1 4 QD354 Auto rotation Clutch 1 2 QD502 Upper Main Gear 97T 1 5 HHI3M06C M3x6 Cap Head Bolt 4 3 QD559 Lower Main Gear Hub 1 6 HHI3M06P M3x6 Philip Screw 4 For Spor...

Page 31: ...Main Frame Assembly 1 6 HHI03MLN M3 Locknut 1 3 QD556 Main Shaft 1 7 HHI3M05SS M3X5 Set Screw 4 4 QD357 Main Shaft Collar 1 Slide the Main Gear Subassembly in install the Main Shaft down then secure w...

Page 32: ...2 3 Medium Ball Link 2 2 QT551B Tail Pitch Lever Mount 1 11 QT550 Tail Pitch Slider 1 3 BRG05104FJ 5X10X4F Bearing 2 12 QD351A Tail Pitch Control Lever 1 4 HHI2M10P M2x10 Phillip Screw 3 13 HHI3M5X1 M...

Page 33: ...vent the Boom End from rotating drill a 2 5mm hole in the side of the Boom End then secure with a M2 5x6 Cap Head Bolt Install the Bearings into the Tail Case Side Plates The flange should be inside P...

Page 34: ...360A Vertical Fin Mount A 1 3 HHI6305 Tail Blade 2 11 QT360B Vertical Fin Mount B 1 4 QT365B Tail Blade Spacer 4 12 HHI4124H Horizontal Fin 1 5 HHI2M08P M2x8 Phillip Screw 2 13 HHI4124V Vertical Fin 1...

Page 35: ...After installing all the parts as shown above slide this subassembly on the output shaft then secure it with one M3x5 Set Screw Page 35 of 60...

Page 36: ...ain Frame w Driving System 1 10 CA Glue 1 Sport version HHI4060A Plastic Note for installing the timing belt Turn the Tail assembly so that the Tail Output Shaft pointing upward put the belt onto the...

Page 37: ...M3x5 Set Screw 2 2 QC105 Washout Arm 2 6 HHI3M8PS M3x8Pivot Ball Stud 2 3 QC358 Washout Link 2 7 HHI3M12C M3x12 Cap Head Bolt 2 4 QC359 Washout Link Pin 2 8 HHI3M5X1 M3X5X1 Spacer 4 No Part No Descrip...

Page 38: ...2 Washout Assembly 1 3 3 3 Helicopter up to step 3 1 4 QC651 Double Pin Washout Anti rotation Base 1 5 QC651 Washout Anti Rot Guide Pin 2 6 HHI3M05SS M3x5 Set Screw 4 7 QC301 Swash Anti rotation Pin...

Page 39: ...iller Arm 2 12 BRG08165T 8x16x5 Thrust Bearing 2 5 QH550 Head Spindle 1 13 HHI4M08CF M4 Cap Head Bolt 2 6 QH324 Dampener O Ring 4 14 BRG08165R 8x16x5 Regular Bearing 4 7 HHI3M6PS M3x6 Pivot Ball Stud...

Page 40: ...05SS M3x5 Set Screw 2 3 HHI3M8C M3x8 Cap Head Bolt 2 10 QH649 4mm Fly Bar Paddle 2 4 HHI3M8PS M3x8 Pivot Ball Stud 2 11 QP150P Double Link 2 5 M4x6x1 Spacer 4 12 6 1 Main Rotor Hub Assembly 1 6 QH144...

Page 41: ...Qty 1 6 2 Fly Bar Seesaw Assembly 1 2 5 3 Helicopter up to step 4 1 3 HHI3M20C M3x20 Cap Head Bolt 1 4 HHI03MLN M3 Locknut 1 Install the Head Assembly into the Main Shaft and then secure it by one M3...

Page 42: ...HI2900I Rudder Pushrod Guide Insert 3 6 QP124 Shim Ball 1 7 HHI2M08P M2x8 Phillip Screw 1 8 Servo Arm 1 9 M3 Servo Phillip Screw 1 10 QP150P 2 3mm Long Ball End 2 11 CA Glue 1 12 Electric Tap 1 Sport...

Page 43: ...around 713 mm 7 2 LINKAGE ASSEMBLY No Part No Description Qty 1 QP150P 2 3 Long Ball End 26 2 HHIR23035 2 3x35mm Rod 2 3 HHIR23040 2 3x40mm Rod 3 4 HHIR23045 2 3x45mm Rod 2 5 HHIR23070 2 3x70mm Rod 2...

Page 44: ...70mm Rod 94 5 mm 2 5 E 2 3x90mm Rod 110 mm 2 6 F 2 3x110mm Rod 133 mm 2 7 3 LINKAGE INSTALLATION No Part Description Qty No Part No Description Qty 1 A 2 3x35mm Rod Assembly 2 7 5 3 Helicopter up to s...

Page 45: ...Page 45 of 60...

Page 46: ...6 1 2 Main Blade 2 3 Main Blade Spacer 4 4 HHI4M30C M4x30 Cap Head Bolt 2 5 HHI04MLN M4 Locknut 2 8 2 SETTING UP RADIO No Part No Description Qty 1 7 1 Helicopter up to step 7 1 1 2 Radio 1 3 Receiver...

Page 47: ...have three such controls on our helicopter and they are Main blades Tail blade and flybar control arms For example the main blade pitch arms should be mounted so they are in front of the blades in the...

Page 48: ...hen the servos are in this position adjust the length of the linkage rods so the Swashplate is located towards the bottom but still leaves enough room for left right aileron and front back elevator tr...

Page 49: ...e is still plenty of room for aileron and elevator travel Now adjust the Washout Anti rotation pin height so the pin is still in the guide slot of the washout base during all travel positions For the...

Page 50: ...Picture 5 Tail Center Picture 6 Tail Positive Thrust Picture 7 Tail Negative Thrust Picture 8 Tail Page 50 of 60...

Page 51: ...is done you should have 3o of positive tail blade pitch The tail should spin counter clockwise looking at the right side of the helicopter with the nose to your right and tail to your left See picture...

Page 52: ...es As mentioned before it s greatly affected by your equipment As you become more familiar and proficient with your helicopter you can change the pitch and throttle curves to your flying style 8 3 MOU...

Page 53: ...rods are binding Check the two control paddles for level parallel and proper direction Make sure the batteries are fully charged Make sure the radio and receiver are on and all controls operate proper...

Page 54: ...in and tail rotors blades operate at very high speed rpm therefore make sure nothing can come into contact with them while they are spinning Perform a range check on the radio before flying Make sure...

Page 55: ...the pushrods that connect to the main rotor blade pitch arm Out of track Repeat steps a to c until the blades are in track Trimming Most of new built helicopters are unstable But if you trim your heli...

Page 56: ...Check the main rotor fore aft and left right cyclic to make sure the main rotor is following to your cyclic command before taking off Make sure the helicopter nose will swing in your desired direction...

Page 57: ...ground since in an emergency situation you can drop the throttle and collective quickly without making any big damage 4 8 inches e Stand behind the helicopter so you can watch the nose of the helicop...

Page 58: ...ce you have mastered hovering fight a Let s begin the exercise of changing positions by practice moving the helicopter to the left or right slowly from 60 inches 1 5 m above the ground Hovering at 60...

Page 59: ...he previous step start using some tail rotor control to make the helicopter point slightly to the left or right as you fly it to the left or right Keep practicing the figure eight path as shown below...

Page 60: ...eep the helicopter in a cool and dry place Avoid storage under direct sun light or near heat g Please replace any damaged parts if they are discovered during maintenance WHAT IF THE HELICOPTER CRASHED...