QuickWorldWide Big Quick 50 Sport, Assembly And Maintenance Manual

Page 1: ...Page 1 of 79 2nd Version...

Page 2: ...T LIST 13 SECTION 1 UPPER FRAMES 14 SECTION 2 LOWER FRAMES 28 SECTION 3 LANDING GEAR ASSEMBLY 40 SECTION 4 DRIVING SYSTEM 42 SECTION 5 TAIL ASSEMBLY 44 SECTION 6 CONTROL SYSTEMS 50 SECTION 7 ROTOR HEA...

Page 3: ...be shipped 100 complete and we can assure you that once you fly your helicopter you will love it The QUICK 50 We believe you hold in your hands one of the best helicopters manufactured in the world to...

Page 4: ...4811 Fax 610 282 4816 Websites http www hhiheli com http www quickheli com http www giantscaleplanes com E mail hhi fast net Office Hours Mon Fri 8 30 6 00 Sat 8 30 1 30 Eastern Daylight Time Technica...

Page 5: ...stitutes overall design simplicity and represents the future of helicopter technology 7 Heavy Duty Clutch System Based on the same design as our famous heavy duty clutch upgrade that fits most popular...

Page 6: ...es services to model aircraft pilots As an AMA member you will receive a monthly magazine entitled Model Aviation as well as a liability insurance plan to cover against possible accident or injury All...

Page 7: ...Page 7 of 79 REQUIRED TOOLS...

Page 8: ...HARDWARE OPTIONAL ACCESSORIES GLUES AND THREAD LOCK COMPOUNDS RADIO MOUNTING ACCESSORIES Page 8 of 79...

Page 9: ...T SYSTEM ENGINES we recommend OS50SX but others may work GLOW PLUGS OS 8 OSMG2691 One Piece Muffler Two Piece Muffler FUEL SYSTEM OTHER HARDWARE OPTIONAL ACCESSORIES 3MM FLYBAR STIFFENERS HHI 402 60 S...

Page 10: ...G GEAR DAMPENERS HHI2004 Page 10 of 79 SERVO FIXING PLATES Transmits force of fastener to plastic instead of rubber WITH HHI 1205 SERVO MOUNT KIT WITHOUT Includes hardware and fixing plates to mount 5...

Page 11: ...FINISHING CAPS Adds color and style Distributes force across larger surface area 3mm 4mm 20 pcs in a package 8 pcs in a package BLACK HHIM11100B WITHOUT BLUE HHIM11103 HHIM11108 GOLD HHIM11101 HHIM111...

Page 12: ...pter they can be the single most important component that contributes to proper function of the helicopter Due to the nature of EMS collective we suggest the use of digital servos to enhance and ensur...

Page 13: ...rts such as nuts and bolts can be put into containers or trays to prevent losing parts Part No with means that part is not included in the kit The colors of drawings in this manual may look different...

Page 14: ...ubassembly to make sure there are no missing parts Small parts such as nuts and bolts can be put into containers or trays to prevent losing parts No with means that part is not included in the kit Col...

Page 15: ...Page 15 of 79...

Page 16: ...Bolt 8 4 HB M2 5 Locknut 8 Part No with means that part is not included in the kit Note If the servos come with anti vibrating rubber insert them on the servos first We recommend using the servo fixin...

Page 17: ...4 Cap Head Bolt 8 4 HB M2 5 Locknut 8 1 4 INNER ELEVATOR CONTROL ARM SUBASSEMBLY No Bag Description Qty 1 1 Inner Elevator Control Arm 1 2 1 Elevator Control Shaft 1 3 HB M3x5 Set Screw 1 4 HB M3x7 Pi...

Page 18: ...JP Weld glue 1 Install Counter Gear to Counter Gear Shaft using Counter Gear Lock Pin No 3 and M4 E clip to secure it Apply JP Weld glue around the pin Put Counter Gear Bearing Block the lower in with...

Page 19: ...Set Screw 1 5 HB M3x4 Pivot Ball Stud 5 6 HB M3x5x3 Spacer 1 7 1 Right Aileron Control Lever 1 8 HB M3x12 Cap Head Bolt 1 Note The Inner Elevator Control Arm belongs to Inner Elevator Control Arm Sub...

Page 20: ...6 a Right Upper Frame up to step 1 6 a 1 2 1 Washout Anti Rot Guide 1 3 HB M3x5x3 Spacer 2 4 HB M3x45 Cap Head Bolt 2 Note The Elevator Control Shaft is designed to fit tight in the bearings Sometime...

Page 21: ...O MODEL No Bag Description Qty 1 Step 1 6 a Right Upper Frame up to step 1 6 a 1 2 1 Washout Anti Rot Guide Base 1 3 Frame Washout Anti Rot Guide A 1 4 HB M3x5x3 Spacer 2 5 HB M3x10 Cap Head Bolt 2 6...

Page 22: ...escription Qty 1 Step 1 6 c Right Upper Frame up to step 1 6 b 1 2 1 Main Shaft Bearing Block 2 3 HB M3x8 Cap Head Bolt 4 Note For the Upper Bearing Block the flange should face down For the Lower one...

Page 23: ...m Cross Member 4 4 1 Clutch Bearing Block 1 5 HB M3x8 Cap Head Bolt 12 6 Frame Bulkhead 1 7 1 28mm Cross Member 1 8 1 10mm Spacer 1 9 HB M3x18 Cap Head Bolt 1 10 HB M3x7 Flat Washer 6 Note For the Clu...

Page 24: ...rame Subassembly 1 9 HB M3x10 Cap Head Bolt 2 3 HB M3x5x3 Spacer 2 10 1 28mm Cross Member 1 4 1 Left Aileron Control Lever 1 11 1 10mm Spacer 1 5 HB M3x4 Pivot Ball Stud 3 12 HB M3x18 Cap Head Bolt 1...

Page 25: ...il Transmission Subassembly to the frame Note The Elevator Control Shaft is designed to fit tight in the bearings Sometime you might have to sand it a little to get it go into the bearings Note The El...

Page 26: ...rior with an x acto blade or sand paper Put the Clutch Lining in the Clutch Bell and mark it for cutting the length is around 134mm Cut the Clutch Lining Apply the adhesive thin and even and finish th...

Page 27: ...Note It is very important to use a Dialing Indicator to check the run out of the Clutch Bell The run out should be no more than 0 004 inch 0 10 mm Page 27 of 79...

Page 28: ...Bag Description Qty 1 Frame Front Lower Frame 2 2 Frame Radio Tray 1 3 2 Long Canopy Standoff 2 4 2 60mm Cross Member 1 5 HB M3x8 Cap Head Bolt 4 6 HB M3X10 Cap Head Bolt 4 7 HB M3x5x3 Spacer 4 8 2 M3...

Page 29: ...el Tank 1 There are three 3 lines Aluminum fuel tubing that need to be constructed for the tank assembly Depending on the engine you use you may need only two 2 lines One line is the fuel pick up line...

Page 30: ...Insert the whole construction into the Fuel Tank Continue tightening but do not over tighten or you will ruin rubber stopper Page 30 of 79...

Page 31: ...FUEL TANK INSTALLATION No Bag Description Qty 1 Step 2 1 Radio Tray Assembly 1 2 Step 2 2 Fuel Tank Assembly 1 3 2 Half Round Cross Member 1 4 Double Side Tape 1 5 HB M3x8 Cap Head Bolt 2 Page 31 of...

Page 32: ...2 4 THROTTLE SERVO ASSEMBLY No Bag Description Qty 1 Step 2 3 Fuel Tank Installation 1 2 Servo 1 3 HB M2 5x14 Cap Head Bolt 4 4 HB M2 5 Locknut 4 Page 32 of 79...

Page 33: ...er Frame Assembly 1 2 Step 2 4 Lower Frame Assembly 1 3 Frame Rear Frame 2 4 Frame Gyro Tray 1 5 2 One piece Cross Member 2 6 2 32mm Cross Member 3 7 HB M3x20 Cap Head Bolt 6 8 HB M3x5x3 Spacer 4 9 HB...

Page 34: ...ASSEMBLY No Bag Description Qty 1 Loose in box Fan Shroud 1 2 2 M2 5x6 Self Taping Screw 4 3 Frame Frame Angle 2 4 2 60 mm Cross Member 1 5 HB M3x10 Cap Head Bolt 4 6 HB M3x8 Cap Head Bolt 4 7 HB M3 L...

Page 35: ...escription Qty 1 Engine 1 2 2 Fan Hub 1 3 2 Cooling Fan 1 4 HB M3x6 Cap Head Bolt 6 5 2 Engine Hub Collect 1 6 HB M6 Nord Loc Washer 2 7 M6 Hex Nut 1 8 2 Clutch Shoe 1 9 2 Engine Mount 1 10 HB M3x10 C...

Page 36: ...Page 36 of 79...

Page 37: ...it is very important to use a Dialing Indicator to check the run out of the Engine Assembly Most of the vibration problems come from this The run out should be no more than 0 004 inch 0 10 mm Page 37...

Page 38: ...Note Engine Mount may look differently from the one in the kit Page 38 of 79...

Page 39: ...2 8 ENGINE INSTALLATION No Bag Description Qty 1 Step 2 7 Engine Assembly 1 2 Step 2 6 Assembly up to step 2 6 1 3 HB M3x10 Cap Head Bolt 4 4 HB M3 Flat Washer 4 Page 39 of 79...

Page 40: ...Gear Skids into the Struts Apply CA Glue into the Landing Gear End Cap then insert them into the Skids Drill four 2 5mm holes into the little rounds on the ends of the Struts then secure them with the...

Page 41: ...Page 41 of 79...

Page 42: ...ty No Bag Description Qty 1 4 Lower Main Gear 88T 1 4 4 Auto rotation Clutch 1 2 4 Upper Main Gear 97T 1 5 HB M3x6 Cap Head Bolt 4 3 3 Lower Main Gear Hub 1 6 HB M3x6 Philip Screw Flat Head 4 Note The...

Page 43: ...ly up to step 3 1 6 HB M3 Locknut 1 3 3 Main Shaft 1 7 HB M3X5 Set Screw 4 4 3 Main Shaft Collar 1 Slide the Main Gear Assembly in install the Main Shaft down then secure with one M3x22 Cap Head Bolt...

Page 44: ...5 5 1 TAIL PULLEY GEAR ASSEMBLY No Bag Description Qty 1 5 Tail Output Shaft 1 2 5 Tail Gear Lock Pin 1 3 5 Tail Pulley Gear 1 4 5 Tail Gear Side Plate 1 5 JP Weld glue 1 Remember apply JP Weld glue a...

Page 45: ...1 Tail Pulley Gear Assy 1 8 5 Tail Case Cross Member 1 17 HB M2 5x6 Cap Head Bolt 1 9 HB M3x4Pivot Ball Stud 2 18 HB M3x7 Flat Washer 1 First to prevent the Boom End from rotating drill a 2 5mm hole o...

Page 46: ...Page 46 of 79...

Page 47: ...ertical Fin Mount A 1 3 5 Tail Blade 2 11 5 Vertical Fin Mount B 1 4 5 Tail Blade Spacer 4 12 5 Horizontal Fin 1 5 HB M2x8 Phillips Screw 2 13 5 Vertical Fin 1 6 HB Shim Ball 2 14 HB M3 Locknut 4 7 HB...

Page 48: ...this subassembly on the output shaft then secure it with one M3x5 Set Screw Wrap electric tape around the boom couple times where you are going to install the fin mounts Note Fin set may look lightly...

Page 49: ...urn the Tail assembly so that the Tail Output Shaft pointing upward put the belt onto the Transmission then twist the Tail Assembly 90o to the right Make sure the belt not too tight or loose Tighten t...

Page 50: ...her 4 4 HB M2X4 Phillips Screws 7 Note There are two kinds of the Swashplate One has little holes maybe 7 4 or 3 of them The other has no hole on it Both work the same If you got the one with holes ju...

Page 51: ...Ball Stud 2 3 6 Washout Link 2 7 HB M3x12 Cap Head Bolt 2 4 6 Washout Link Pin 2 8 HB M3X5X1 Spacer 2 Note There are some versions of the Washout Base Item No 1 All of them work the same but they shou...

Page 52: ...tion Qty 1 Sep 6 1 Swashplate Assembly 1 2 Step 6 2 Washout Assembly 1 3 Step 5 Assembly up to step 5 1 4 6 Swash Anti rotation Pin 1 Note the frame may look differently from the one in the kit Connec...

Page 53: ...ad Bolts 1 or four M3x4 Pivot Ball Stud 2 or two M3x14 Cap Head Bolt Note Some Center Hubs are designed for one O ring each side If this is your case use one O ring each side The beveled edge of the T...

Page 54: ...ud 2 12 Step 7 1 Main Rotor Hub 1 5 HB M4x6x1 Spacer 4 13 HB M3x7 Flat Washer 2 6 7 Fly Bar Control Arm A 2 14 7 2 3x10mm Linkage Rod 2 7 7 Fly Bar Control Arm B 2 15 7 Washout Anti rotation Pin 2 8 I...

Page 55: ...1 Step 7 2 Completed Rotor Head step 7 2 1 2 Step 6 3 Helicopter up to step 6 3 1 3 HB M3x20 Cap Head Bolt 1 4 HB M3 Locknut 1 Install the Head Assembly into the Main Shaft and then secure it by one M...

Page 56: ...8 Rudder Pushrod Guide 3 5 8 Rudder Pushrod Guide Insert 3 6 HB Shim Ball 1 7 HB M2x8 Phillips Screw 1 8 Servo Arm 1 9 M3 Servo Phillips Screw 1 10 8 2 3mm Long Ball End 2 11 CA Glue 1 12 Electric Tap...

Page 57: ...a little bit bigger than the diameter of the boom Cut off 5 6 teeth of the clamp and wrap the Boom with a couple of wraps of electrical tape to keep it from slipping The length of the Rudder Rod meas...

Page 58: ...and coded as following No Code Rod Description Center to Center Qty 1 A 2 3x25mm Rod 51 5 mm 2 2 B 2 3x35mm Rod 64 mm 3 3 C 2 3x40mm Rod 66 5 mm 2 4 D 2 3x65mm Rod 94 5 mm 2 5 E 2 3x80mm Rod 110 mm 2...

Page 59: ...A 51 5 mm 2 8 8 1 Helicopter up to step 7 1 2 B 64 mm 3 9 Double Servo Arm 3 3 C 66 5 mm 2 10 HB Shim Ball 8 4 D 94 5 mm 2 11 HB M2x8 Phillips Screw 8 5 E 110 mm 2 12 M3 Servo Phillips Screw 4 6 F 124...

Page 60: ...Page 60 of 79...

Page 61: ...Note the frame may look differently from the one in the kit Page 61 of 79...

Page 62: ...2 Note For some kinds of engines and mufflers you may have to cut the frame angle to make room for screws to fit Although the drawings do not show the valves for hoses you need to put one somewhere be...

Page 63: ...Page 63 of 79...

Page 64: ...Page 64 of 79 8 5 MAIN BLADE INSTALLTION No Bag Description Qty 1 Step 8 4 Helicopter up to step 8 4 1 2 Main Blade 2 3 Main Blade Spacer 4 4 8 M4x30 Cap Head Bolt 2 5 8 M4 Locknut 2...

Page 65: ...hook up Note The frame may look differently from the one in the kit Instead of giving you the exact length of each linkage rod we will explain to you what you are trying to achieve This is the same f...

Page 66: ...ll line up 100 correct If they are visible off from the 90o position the use the sub trim function in your radio for fine tuning do not use regular trim for this see picture 1 Now you have a good star...

Page 67: ...at you have free travel in all directions and stick positions When the Pitch stick is all the way up it should look like picture 3 As you can see there is still plenty of room for aileron and elevator...

Page 68: ...Tail Center Picture 6 Tail Positive Thrust Picture 7 Tail Negative Thrust Picture 8 Tail Pitch Travel Setup Collective Position Normal Flying Aerobatic Up 100 10o 10o Center 50 5o 0o Down 0 3o 10o Pag...

Page 69: ...Throttle Curve Setup Fuel Electric non governor mode Collective Position Normal Flying Aerobatic Normal Flying Aerobatic Up 100 100 100 85 85 Center 50 70 60 75 75 Down 0 10 100 0 85 Page 69 of 79...

Page 70: ...are looking for Your goal is to achieve a constant head speed once the helicopter is airborne If you ad pitch climb you need to ad power throttle to compensate for the added resistance a higher blade...

Page 71: ...t 4 4 HB M3x10 Cap Head Bolt 4 Put the Canopy on the helicopter mark the right positions for 4 holes and then drill four 5 5mm holes Install the Canopy Grommets on the Canopy Secure the Canopy by 4 M3...

Page 72: ...ing Check the two control paddles for level parallel and proper direction Make sure the batteries are fully charged and the fuel tank is full Make sure the radio and receiver are on and all controls o...

Page 73: ...perly before flight The main and tail rotors blades operate at very high speed rpm therefore make sure nothing can come into contact with them while they are spinning Perform a range check on the radi...

Page 74: ...djust one of the pushrods that connect to the main rotor blade pitch arm Out of track Repeat steps a to c until the blades are in track Trimming Most of new built helicopters are unstable But if you t...

Page 75: ...the tail rotor control stick c Now increase the throttle collective gently to lift the helicopter landing gear off the ground to no more than 4 inches 10 cm At the beginning it is very difficult for...

Page 76: ...il rotor command will yaw the helicopter nose to the left and a right command will yaw to the right Also a left cyclic command will cause the helicopter to translate left Start practice hovering while...

Page 77: ...60 inches 1 5 m above the ground Hovering at 60 inches b Once you have been comfortable with all the movements and controls in the previous step start using some tail rotor control to make the helicop...

Page 78: ...eep the helicopter in a cool and dry place Avoid storage under direct sun light or near heat g Please replace any damaged parts if they are discovered during maintenance WHAT IF THE HELICOPTER CRASHED...

Page 79: ...NS Specification Quick 50 Blades Quick 580 600 mm Length 1115 mm Height 450 mm Fully Equipped Weight 7 5 lbs 3 40 kg Engine 50 70 Frame Thickness 2 0 2 2 mm Spindle 8 0 mm Main Shaft 10 mm Canopy Fibe...