Quilt EZ Perfect Stitch, Assembly Instructions Manual

Page 1: ...SVP Assembly Instructions Revision 07 29 16...

Page 2: ...lay 13 Control Box 14 Rear Display 15 Rear Power Supply 16 Motor 2 17 Reassemble the Machine 17 Attach Handlebars 18 Attach Android Display 19 Attach Linux Display 20 Feed Handlebar wires 21 Attach th...

Page 3: ...5 2 Determine Pulley Size Before You Begin Before installing the upgrade make sure that the machine is fully opperational Do not remove any electronics until the machine has been tested While upgradi...

Page 4: ...ing size of pulley to be used in the upgrade This number is likely to be a fraction round up or down to the nearest whole number Use this rounded number to choose the correct pulley size The pulley di...

Page 5: ...ch Electrical tape Hack saw Wrench or Socket set Clear or masking tape 1 Phillips screwdriver 2 Phillips screwdriver Flat head screwdriver 30 drill bit 29 drill bit 25 drill bit 7 drill bit 3 4 drill...

Page 6: ...Rocker arm cover 112ew003 white 1 Motor bracket 104ah003 1 180W drive motor 105ew57400 amp 2 Motor heat sink ab173 1 Encoder kit 130aa007a 1 Motor pulley ab172 4 Pan head screws M3 x 8mm 4 Pan head sc...

Page 7: ...achine Remove the Handlebars Mount and PCB box 1 Loosen the knob and remove the handlebars 2 Unscrew the top two screws and remove the mount 3 Unscrew the six screws attaching the PCB box face Remove...

Page 8: ...first board back to reveal the second board 6 Loosen the two screws on the right of the second board and re move the ground wires underneath 7 Using a hex key remove the two screws that attach tothe a...

Page 9: ...elt cover Remove the cov er and set aside with the screws for later use Remove the Motor Belt 1 Use a hex key to loosen Do not remove the motor adjustment bolts 2 Raise the motor bracket remove the be...

Page 10: ...Remove the motor and motor cable from the machine Set aside for later use Remove the Rocker Arm Covers 1 Remove the five screws from the rear access cover and remove the cover Set aside for later use...

Page 11: ...ge 11 Remove the Handwheel 1 Use a Phillips head screwdriver to remove the two screws securing the handwheel to the shaft 2 Slide the handwheel off the shaft and set aside with the screws for later us...

Page 12: ...template along the dotted line Read the instructions listed on the template before drilling Front Display 1 Tape the front display template to the face plate of the machine 2 Use a hammer and punch to...

Page 13: ...se a hammer and punch to mark the drill points 3 Use the power drill and a 29 bit to drill the points 4 Use a 8 32 tap on the drilled holes 5 The frame is thicker at the top right and needs to be dril...

Page 14: ...bit Rear Display 1 Tape the rear display template to the back base of the machine 2 Use a hammer and punch to mark the drill points 3 Use the power drill and a 29 bit to drill the two smaller points 4...

Page 15: ...the back of the machine 2 Use a hammer and punch to mark the drill points 3 Use the power drill and a 29 bit to drill the four center points 4 If there is not already a hole for the sensor use a 29 bi...

Page 16: ...Page 16 Motor 1 Tape the motor side template to the side of the machine Left from front 2 Use a 29 bit to drill a pilot hole through the frame 3 Use a 3 4 bit and drill the point...

Page 17: ...Page 17 Attach Handlebars 1 Align the holes on the handlebar bracket with the two screws facing out on the faceplate 2 Secure the handlebars with the provided nuts 3 Reassemble the Machine...

Page 18: ...e base brackets to the handle bar with the two provided screws and the two removed in step 1 3 Mount the remote bracket to the remote bases with the white poly disc in between 4 For further instructio...

Page 19: ...Attach the remote base brackets to the handle bar with the two provided screws and the two removed in step 1 3 Mount the remote bracket to the remote bases with the white poly disc in between 4 Conne...

Page 20: ...ebar Wires 1 Feed the three wires coming from the handlebars through the machine to the rear 2 Make sure the cables are out of the way of any moving components 3 Feed the wires through the hole on the...

Page 21: ...Feed the motor wires through the hole drilled for the motor Attach the Handwheel 1 Replace the hand wheel with the original screws 2 Position the handwheel where one of the screws is directly over the...

Page 22: ...Page 22 2 Feed the wires through the lower hole on the control box side 3 Attach the PerfectStitch motor to the adjustable bracket 4 Attach the heat sinks to the motor...

Page 23: ...Page 23 5 Attach the adjustable bracket to the frame and secure the motor pulley 6 Loop the belt over the pulleys 7 Tighten down the small screw on the motor pulley with a hex key...

Page 24: ...e internal wires 2 Connect the motor power wire to the port labeled UVW 3 Connect the motor hall sensor wire into the wire into the Hall Sensor port 4 Connect the motor wire to the Motor Encoder port...

Page 25: ...age 25 5 Connect the front handlebar wire to the Front HB port 6 Feed the connector side of the index sensor wire through the machine and out the hole on the other side Magnetic Index Front HB Remote...

Page 26: ...dexes with 4 pin connectors should have the black sleeve over the two pins closer to OPT 6 Pin Connection 4 Pin Connection 6 Pin Connection 4 Pin Connection 7 There are two variations for hooking up t...

Page 27: ...he ground wire to the frame using the factory drilled hole and one of the original control box screws 6b If the source is not properly set then remove the sleeve from the two pins and switch it to the...

Page 28: ...x flag by appllying pressure toward the rear of the machine 2 Remove the current index sensor Save the screw for later use 3 Use the provided double sided tape to mount the sensor to the bracket 4 Ins...

Page 29: ...step 2 6 Use epoxy glue to mount the magnet on the outer edge of the index parallel to the inner set screw Place the magnet with the X facing away from you 7 Plug the power cable into the wall and int...

Page 30: ...t is directly over the index sensor then tighten the set screw The magnet should set about 1 4 above the sensor There is a red light on the control box board As the index passes over the sensor the li...

Page 31: ...Attach the Rear Display 1 Attach the rear display to the back of the ma chine with two 8 32 x 1 2 screws Attach the Control Box 1 Attach the rear display to the back of the ma chine with two 8 32 x 1...

Page 32: ...two 1 4 20 x 1 1 2 screws through the clamps 3 Repeat for the other bar 4 Attach the handlebars to the machine Alter nate tightening bolts a little at a time to make sure the clamp goes on correctly...

Page 33: ...into the ports on the bottom of the display Use respective sides 3 Tuck the remaining wire inside the handlebar and attach the cap over the handlebar 4 Attach the rear display wire to the control box...

Page 34: ...Perfect Stitch rocker arm cover 2 Attach the rocker arm cover with three of the original cover screws 3 To avoid rubbing on the rocker arm place the cover as high as possible before tightening Note B...

Page 35: ...the screw should go with a pencil 2 Remove the rocker arm cover handlebars and faceplate 3 Use a hammer and punch to mark the point drill with a 29 bit and tap with an 8 32 tap 4 Reassemble the facep...

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Page 37: ...lly with the top of the machine with the midpoint as close to center as possible How high the template sits depends on customer preference Base height on desired height for the handlebars Tin Lizzie 1...

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Page 39: ...it Size 75 To ensure the template has printed correctly align the Control Box with the four 4 29 drill bit drill holes in the template prior to drill ing Tin Lizzie 18 Ribbon Cable Drill Templates Dri...

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Page 41: ...75 Drill bit size Align with factory drilled hole Align with factory drilled hole Motor Side Drill Template 75 Drill bit size Align with factory drilled hole Align with factory drilled hole Tin Lizzi...

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Page 43: ...Fold line Tin Lizzie 18 Ribbon Cable Drill Templates Rear Display Drill Template Base of the machine Drill Bit Size 29 136 Tap 8 32 Drill Bit Size 7 201 Tap 1 4 20 Drill Bit Size 7 201 Tap 1 4 20 Edge...

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Page 45: ...emember the Index Sensor drill point is only necessary if there is no suitable factory drilled hole Rear Power Supply Drill Template Place this edge at the base of the neck Index Sensor Drill Bit Size...

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Page 47: ...Page 47 Still need help Visit support quiltez com for tutorial videos and additional help documentation...