Quincy Compressor QMOD00008, Operating Instructions Manual

Page 1: ...uctions Parts List This manual contains important safety information and should be made available to all personnel who operate and or maintain this product Carefully read this manual before attempting...

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Page 3: ...ent Connection 12 Alarm Connection 13 Section IV Operating Procedures Start up Procedure 14 Starting the Interface Program 15 Programming the Dryer 16 Interface Screen 16 Energy Management Application...

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Page 5: ...s symbol identifies high pressure conditions which could result in personal injury or property damage Safety Precautions Notice Quincy explicitly excludes all responsibility and liability for damage a...

Page 6: ...nection plus isolation from the compressed air supply and full depressurization Only trained and competent persons familiar with the electrical requirements of the unit as laid out in this manual and...

Page 7: ...operation or maintenance of the dryer Operation of a known damaged dryer Failure to observe the information given in this manual concerning all life phases of the dryer Undertaking constructional or...

Page 8: ...or manual please have the following information available Serial number _________________________ Date of commissioning _________________ The serial number can be found on the identification plate lo...

Page 9: ...ately between drying and regenerating Component Description Main Components Reference the illustration on page 6 Item 2 Control Unit The top and bottom valve blocks are operated by solenoids within th...

Page 10: ...ing screw 8 Pressure housing 9 Pressure housing retaining bolt 10 Desiccant cartridge w dust filter 11 Multiport manifold 12 Top cover 13 Top cover fixing screw 14 Rear panel 15 DIN connector 16 Banjo...

Page 11: ...pe or the dryer is remote from the receiver a dewpoint dependent switch can be used to activate the energy management feature The energy management feature is supplied activated on all controllers Whe...

Page 12: ...both Fasten filter bolts evenly to 4 Nm 2 94 Ft Lbs Fit 4 mm 5 32 black tubing to filter and drain valve inlet Pipe away condensate with 4 mm 5 32 tubing from drain outlet Ensure condensate is draine...

Page 13: ...n If installation in a horizontal orientation is desired the inlet filter must be installed vertically and coupled as closely as possible to the inlet port on the manifold using a suitable pipe nipple...

Page 14: ...yer inlets outlets front of dryer Electrical Supply Connection The dryer is designed to operate on either an AC or DC supply voltage Notice Ensure only one power source is connected at any one time th...

Page 15: ...e not to lose it and connect the RS232 connector with the latch to the front of the dryer Energy Management and PC Interface Interfacing the controller with a PC The dryer controller has the ability t...

Page 16: ...move DIN plug from EM connection on controller Remove blanking plug from cable entry nut on DIN plug Remove fixing screw and gasket from DIN plug body Separate DIN plug body internal from cover Remove...

Page 17: ...n externally powered alarm device to terminals 1 and 2 of the alarm DIN connector With power removed from the dryer and the alarm lead wired as described in step 1 remove the cover from the DIN connec...

Page 18: ...ness to function Observe display panel for one complete cycle Note cycle described is factory setting X Z Y POWER Power LED illuminates green and tower LED X illuminates green After 120 seconds tower...

Page 19: ...the screen to establish the link between the PC and the dryer controller The serial number on the software must match the serial number on the controller to allow communications to be established If...

Page 20: ...tings Allows previously stored settings to be loaded into the controller Stage Times Tower 1 Tower 2 Indicates the time that a tower is depressurized Repressurization Indicates the repressurization ti...

Page 21: ...sor Dewpoint dependant energy management switching Dryer directly connected to local compressor and receiver Compressor load energy management switching Dry receiver application 15 second default EM d...

Page 22: ...gs to be entered follow the rest of the instructions in this section The energy management feature can be deactivated by unchecking the Energy Management Active box Alternatively the DIN plug with jum...

Page 23: ...ect the Wet Receiver System box With this system active the high and low pressure set points of the compressor the internal volume of the receiver and the flow rate of the dryer must be input to calcu...

Page 24: ...Section V Servicing Service and Fault Diagnosis REPRESSURIZATION CYCLE REPRESSURIZATION INCLUDING SECOND DRAIN 20 Quincy Compressor QMOD...

Page 25: ...s or 12 000 hours Kit A 4 years or 24 000 hours Kit B 6 years or 36 000 hours Kit A 8 years or 48 000 hours Kit B 10 years or 60 000 hours Service overhaul recommended Please contact Quincy Compressor...

Page 26: ...ted Remove retaining screw to remove front fascia panel Remove front fascia panel by tilting outwards and downwards Dryer with front fascia panel removed Refit front fascia panel by inserting tongue i...

Page 27: ...plements or tools Thoroughly dry the purge plug and ensure that the o rings are in place and in good condition Push the purge plug into the port in the valve block Replace and tighten purge plug fixin...

Page 28: ...the bonnets by removing four fixing screws The silencer can be removed for maintenance if necessary Separate the bonnets from the valve block Disconnect tubing from fitting on bonnet Locate and remove...

Page 29: ...d the power indicator D will flash green When the reset has been successful indicator B will flash red once to confirm that it has been completed successfully Changing the Desiccant Cartridges Follow...

Page 30: ...time of ordering and used for product selection The table below gives possible causes and corrective actions to faults that may occur on the dryer Problem Possible cause Action Poor dewpoint Liquid w...

Page 31: ...it Flashing red P1 X LED Replace solenoid valve Right solenoid open or short circuit Flashing red P1 Y LED Replace solenoid valve Controller fault Flashing red P2 Power LED Replace controller Lower po...

Page 32: ...ryer Sizing Table Dryer Model Pipe Size in Inlet Flow Rate Dryer Configuration Dimensions mm Dimensions in Nm3 h SCFM L min A B C A B C QMOD00008 3 8 14 8 227 Simplex 565 281 92 21 7 11 06 3 6 QMOD000...

Page 33: ...77 30 86 35 95 40 104 45 113 50 122 Temperature Correction Factor TCF 1 07 1 06 1 04 1 00 0 93 0 78 0 64 Dewpoint C F 40 40 70 100 Dewpoint Correction Factor DCF 1 0 7 Specifications Standard Pressure...

Page 34: ...Appendix A Technical Data Schematic Wiring and Fault Diagrams General Wiring Diagram Remote alarm wiring diagram 30 Quincy Compressor QMOD...

Page 35: ..._________________________________________________________________ ____________________________________________________________________ _________________________________________________________________...

Page 36: ...roller Assembly QMOD00008 thru QMOD00035 QMCD Energy Management and Software Interface CD QMOD00008 thru QMOD00035 QMCP00030 Prefilter includes connecting kit and drain pipe assembly for solenoid drai...

Page 37: ...llen key 1 6mm Sealing o rings and washers Instruction leaflet 12 000 Hour Service Kits Model Part Number QMOD00008 QMDC008 12000 QMOD00010 QMDC010 12000 QMOD00015 QMDC015 12000 QMOD00025 QMDC025 1200...

Page 38: ...risk and storage charges may be applied at the discretion of Seller Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set by law such interest...

Page 39: ...ned to seller freight prepaid for inspection Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship under normal use and service for ninety 90 d...

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Page 42: ...2007 Quincy Compressor All Rights Reserved Litho in U S A Quincy Compressor Products 217 222 7700 E mail info quincycompressor com Website www quincycompressor com...