July 2004
9
b. Remove compression fitting on the elbow
attached to the particle strainer of the separator
assembly by turning the hex head nut on the
fitting. Remove the plastic tubing connecting the
particle strainer and the drain valve solenoid.
c. Close the shut-off valve on the particle strainer,
drain the down stream line of the particle strainer
with the PUSH-TO-TEST button on the auto drain.
Unscrew and clean out screen, replace screen
and open shut-off valve.
d. Remove lower bowl bracket by unfastening the
two machine screws and nuts that hold the lower
bracket to the back panel.
e. Turn the separator bowl counterclockwise to
remove. A pipe wrench may be necessary to
remove the bowl.
NOTE:
When reinstalling the separator bowl, make sure
the O-ring is in place on the top of the bowl and that the
O-ring seats properly on the separator housing. Air leaks
may occur if O-ring is not seated.
f. Clean the bowl assembly with a mild soap
solution and cold water.
g. Inspect the drain hoses for any kinks. Remove the
drain hose inside the air dryer system and the
drain hose outside the unit and blow into the line
to clear any sediment or foreign material from the
lines.
h. Reinstall the moisture separator bowl, the lower
filter bracket, the particle strainer assembly, and
the two drain hoses. If the separator still will not
drain, contact Quincy or your distributor to order
a new separator assembly.
6.
Condenser coil cleaning.
Remove ambient filter
(if equipped). Remove either the right or left side
panel screws and panel. Using compressed air,
blow collected dust and contamination off condenser
from inside to outside.
7.
Hot gas bypass valve adjustment.
The hot
gas bypass valve adjustment regulates the flow of
refrigerant through the air cooling system to maintain
the proper suction pressure. The suction pressure
must be maintained within the proper range for
normal operation. The needle on the refrigerant
suction pressure gauge should be in the blue or
green zone depending on your air dryer system
model.
a. Hot gas bypass valve adjustments must be made
while the unit is operating. DO NOT TURN THE
UNIT OFF.
b. Remove the left side panel on the cabinet. The
hot gas bypass valve adjustment nut is located on
the refrigerant discharge line near the
compressor.
c. For Model QPHT-40: If the suction pressure
gauge indicator arrow is below 52 PSIG, turn the
adjusting nut CLOCKWISE. If the suction pressure
gauge indicator needle is above 64 PSIG, turn
the adjusting nut COUNTERCLOCKWISE. Let the
unit operate for a few minutes and read the
suction pressure gauge again. Continue to adjust
the valve until the indicator arrow is in the
GREEN ZONE between 52 PSIG and 64 PSIG.
Adjust only 1/4 of a turn at a time. ALLOW 4 – 5
MINUTES BETWEEN ADJUSTMENTS.
d. For Models QPHT-20, QPHT-60, QPHT-80,
QPHT-100: If the suction pressure gauge
indicator arrow is below 25 PSIG, turn the
adjusting nut CLOCKWISE. If the suction pressure
gauge indicator needle is above 33 PSIG, turn
the adjusting nut COUNTERCLOCKWISE. Let the
unit operate for a few minutes and read the
suction pressure gauge again. Continue to adjust
the valve until the indicator arrow is in the BLUE
ZONE between 25 PSIG and 33 PSIG. Adjust
only 1/4 of a turn at a time. ALLOW 4 – 5
MINUTES BETWEEN ADJUSTMENTS.
The air dryer system will not operate
properly unless all panels are reinstalled
after any maintenance work.
Summary of Contents for QPHT 20
Page 1: ...HIGH TEMPERATURE REFRIGERATED DRYER OPERATOR S MANUAL QPHT 20...
Page 15: ......
Page 16: ......
Page 17: ......
Page 18: ......