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July 2004

 

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b. Remove compression fitting on the elbow 

attached to the particle strainer of the separator 
assembly by turning the hex head nut on the 
fitting. Remove the plastic tubing connecting the 
particle strainer and the drain valve solenoid.

c. Close the shut-off valve on the particle strainer, 

drain the down stream line of the particle strainer 
with the PUSH-TO-TEST button on the auto drain. 
Unscrew and clean out screen, replace screen 
and open shut-off valve.

d. Remove lower bowl bracket by unfastening the 

two machine screws and nuts that hold the lower 
bracket to the back panel.

e. Turn the separator bowl counterclockwise to 

remove. A pipe wrench may be necessary to 
remove the bowl.

 

NOTE: 

 

When reinstalling the separator bowl, make sure 

the O-ring is in place on the top of the bowl and that the 
O-ring seats properly on the separator housing. Air leaks 
may occur if O-ring is not seated.

f. Clean the bowl assembly with a mild soap 

solution and cold water.

g. Inspect the drain hoses for any kinks. Remove the 

drain hose inside the air dryer system and the 
drain hose outside the unit and blow into the line 
to clear any sediment or foreign material from the 
lines.

h. Reinstall the moisture separator bowl, the lower 

filter bracket, the particle strainer assembly, and 
the two drain hoses. If the separator still will not 
drain, contact Quincy or your distributor to order 
a new separator assembly.

6.

 

Condenser coil cleaning.

 

 Remove ambient filter 

(if equipped). Remove either the right or left side 
panel screws and panel. Using compressed air, 
blow collected dust and contamination off condenser 
from inside to outside.

7.

 

Hot gas bypass valve adjustment.

 

 The hot 

gas bypass valve adjustment regulates the flow of 
refrigerant through the air cooling system to maintain 
the proper suction pressure. The suction pressure 
must be maintained within the proper range for 
normal operation. The needle on the refrigerant 
suction pressure gauge should be in the blue or 
green zone depending on your air dryer system 
model.

a. Hot gas bypass valve adjustments must be made 

while the unit is operating. DO NOT TURN THE 
UNIT OFF.

b. Remove the left side panel on the cabinet. The 

hot gas bypass valve adjustment nut is located on 
the refrigerant discharge line near the 
compressor.

c. For Model QPHT-40: If the suction pressure 

gauge indicator arrow is below 52 PSIG, turn the 
adjusting nut CLOCKWISE. If the suction pressure 
gauge indicator needle is above 64 PSIG, turn 
the adjusting nut COUNTERCLOCKWISE. Let the 
unit operate for a few minutes and read the 
suction pressure gauge again. Continue to adjust 
the valve until the indicator arrow is in the 
GREEN ZONE between 52 PSIG and 64 PSIG. 
Adjust only 1/4 of a turn at a time. ALLOW 4 – 5 
MINUTES BETWEEN ADJUSTMENTS.

d. For Models QPHT-20, QPHT-60, QPHT-80, 

QPHT-100: If the suction pressure gauge 
indicator arrow is below 25 PSIG, turn the 
adjusting nut CLOCKWISE. If the suction pressure 
gauge indicator needle is above 33 PSIG, turn 
the adjusting nut COUNTERCLOCKWISE. Let the 
unit operate for a few minutes and read the 
suction pressure gauge again. Continue to adjust 
the valve until the indicator arrow is in the BLUE 
ZONE between 25 PSIG and 33 PSIG. Adjust 
only 1/4 of a turn at a time. ALLOW 4 – 5 
MINUTES BETWEEN ADJUSTMENTS.

 

The air dryer system will not operate
properly unless all panels are reinstalled
after any maintenance work.

Summary of Contents for QPHT 20

Page 1: ...HIGH TEMPERATURE REFRIGERATED DRYER OPERATOR S MANUAL QPHT 20...

Page 2: ...DATE OF PURCHASE MODEL SERIAL NO Record above information from nameplate Retain this information for future reference...

Page 3: ...Instructions 2 Disclaimer of Warranty 3 Installation Instructions 4 Operating Instructions 6 Specifications 6 Model QPHT 20 6 Model QPHT 40 7 Model QPHT 60 80 100 7 Maintenance Adjustments 8 Service...

Page 4: ...e purchaser In all cases of damage visible or suspected contact your local distributor or Quincy before attempting to install equipment SERVICE INQUIRIES Provide Model No Serial No Operating Pressure...

Page 5: ...in OSHA 29 CFR 1910 134 for specifications of the necessary equipment and special precautions to make Breathing Air MUST BE used or any warranties are VOID and manufacturer disclaims any liability wh...

Page 6: ...r compressor to the air dryer system inlet connection Use caution when connecting piping to the air dryer system to avoid twisting and damaging the air connection NOTE Install brackets and support fix...

Page 7: ...f the suction pressure gauge reads 0 PSIG or near 0 PSIG contact Quincy or your Quincy dealer Air dryer unit will not function properly unless all cabinet panels are in place Do not operate unit in an...

Page 8: ...check both knobs and turn to the seven o clock position if they have been moved The controls are now set so that the unit opens the drain every 1 minute cycle time for a 2 second period drain time Af...

Page 9: ...ure gauge Drain test button Drain adjustment controls 2 Model QPHT 60 80 100 1 Unit Dimensions Length 28 Width 18 Height 40 2 Flow QPHT 60 60 SCFM QPHT 80 80 SCFM QPHT 100 100 SCFM 3 Inlet Pressure 17...

Page 10: ...are equipped with a ball type indicator gauge Filters for models QPHT 60 QPHT 80 and QPHT 100 are equipped with a numeric color type indicator gauge a Depressurize the air system to release compressed...

Page 11: ...off condenser from inside to outside 7 Hot gas bypass valve adjustment The hot gas bypass valve adjustment regulates the flow of refrigerant through the air cooling system to maintain the proper suct...

Page 12: ...alescing oil filter element C 25 10 A 2 Coalescing oil filter manual drain valve FH 000494 3 Moisture separator auto drain valve VA 000285 4 Drain timer board EC 000486 5 ON OFF switch power on high t...

Page 13: ...tion 2 Filter element dirty a Check the drain operation b Clean the drain if stuck or clogged c Check the drain manual valve for clogging a Replace element see Page 8 C Low air pressure downstream 1 S...

Page 14: ...nect the drain lines to the solenoid valve and blow compressed air from outlet while pressing the PUSH TO TEST switch a Replace a Replace a Clean or replace F Oil filter not draining Oil level seen ab...

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