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July 2004

11

TROUBLESHOOTING

Table 1 — Troubleshooting Guide

Symptoms

Cause

Remedy

A. Moisture downstream.

1. Refrigeration compressor not 

running.

2. Suction pressure reads above 

blue/green zone.

3. Moisture separator auto drain 

malfunction.

a. Check electric power supply.
b. If red light is on, call for factory 

service.

a. Clean the air cooled condenser 

(see Page 8).

b. Adjust hot gas bypass valve (see 

Page 9).

c. Check for defective fan motor and 

replace.

a. Check the auto drain operation 

(see Page 8).

b. Check for clogged drain line from 

auto drain outlet to floor drain.

c. Check the electronic timer for 

loose wires or evidence of burn 
out.

B. Oil downstream.

1. Oil filter malfunction.

2. Filter element dirty.

a. Check the drain operation.
b. Clean the drain if stuck or 

clogged.

c. Check the drain manual valve for 

clogging.

a. Replace element (see Page 8).

C. Low air pressure downstream.

1. Suction pressure below blue/

green zone. This causes freeze-up 
in the air systems.

a. Adjust hot gas bypass valve (see 

Page 9).

b. Low on refrigerant. Call for 

service.

c. To confirm freeze-up, shut off the 

unit for 15 minutes. Air pressure 
should come back to line pressure.

D. Continuous air flow through the 

moisture drain line.

1. Foreign materials lodged on the 

valve seat.

2. Short-circuited timer board.
3. Short-circuited PUSH-TO-TEST 

switch.

4. Defective solenoid valve.

a. Press the PUSH-TO-TEST switch 

several times.

b. Disconnect the drain lines to the 

solenoid valve and blow 
compressed air from outlet while 
pressing the PUSH-TO-TEST 
switch.

a. Replace.
a. Replace.

a. Replace.

Summary of Contents for QPHT 20

Page 1: ...HIGH TEMPERATURE REFRIGERATED DRYER OPERATOR S MANUAL QPHT 20...

Page 2: ...DATE OF PURCHASE MODEL SERIAL NO Record above information from nameplate Retain this information for future reference...

Page 3: ...Instructions 2 Disclaimer of Warranty 3 Installation Instructions 4 Operating Instructions 6 Specifications 6 Model QPHT 20 6 Model QPHT 40 7 Model QPHT 60 80 100 7 Maintenance Adjustments 8 Service...

Page 4: ...e purchaser In all cases of damage visible or suspected contact your local distributor or Quincy before attempting to install equipment SERVICE INQUIRIES Provide Model No Serial No Operating Pressure...

Page 5: ...in OSHA 29 CFR 1910 134 for specifications of the necessary equipment and special precautions to make Breathing Air MUST BE used or any warranties are VOID and manufacturer disclaims any liability wh...

Page 6: ...r compressor to the air dryer system inlet connection Use caution when connecting piping to the air dryer system to avoid twisting and damaging the air connection NOTE Install brackets and support fix...

Page 7: ...f the suction pressure gauge reads 0 PSIG or near 0 PSIG contact Quincy or your Quincy dealer Air dryer unit will not function properly unless all cabinet panels are in place Do not operate unit in an...

Page 8: ...check both knobs and turn to the seven o clock position if they have been moved The controls are now set so that the unit opens the drain every 1 minute cycle time for a 2 second period drain time Af...

Page 9: ...ure gauge Drain test button Drain adjustment controls 2 Model QPHT 60 80 100 1 Unit Dimensions Length 28 Width 18 Height 40 2 Flow QPHT 60 60 SCFM QPHT 80 80 SCFM QPHT 100 100 SCFM 3 Inlet Pressure 17...

Page 10: ...are equipped with a ball type indicator gauge Filters for models QPHT 60 QPHT 80 and QPHT 100 are equipped with a numeric color type indicator gauge a Depressurize the air system to release compressed...

Page 11: ...off condenser from inside to outside 7 Hot gas bypass valve adjustment The hot gas bypass valve adjustment regulates the flow of refrigerant through the air cooling system to maintain the proper suct...

Page 12: ...alescing oil filter element C 25 10 A 2 Coalescing oil filter manual drain valve FH 000494 3 Moisture separator auto drain valve VA 000285 4 Drain timer board EC 000486 5 ON OFF switch power on high t...

Page 13: ...tion 2 Filter element dirty a Check the drain operation b Clean the drain if stuck or clogged c Check the drain manual valve for clogging a Replace element see Page 8 C Low air pressure downstream 1 S...

Page 14: ...nect the drain lines to the solenoid valve and blow compressed air from outlet while pressing the PUSH TO TEST switch a Replace a Replace a Clean or replace F Oil filter not draining Oil level seen ab...

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