6
July 2004
OPERATING INSTRUCTIONS
1.
Start the air dryer system by turning the switch to the
ON position. At this time the compressor and
cooling fans will start.
2.
After the unit is running, the suction pressure will
begin to drop into the appropriate pressure range
for the particular dryer model. Normal operating
suction pressure ranges are as follows:
Model QPHT-20: 25 to 33 PSIG (Blue Range)
Model QPHT-40: 52 to 64 PSIG (Green Range)
Model QPHT-60: 25 to 33 PSIG (Blue Range)
Model QPHT-80: 25 to 33 PSIG (Blue Range)
Model QPHT-100: 25 to 33 PSIG (Blue Range)
3.
Once the suction pressure stabilizes and is
maintained in the proper operating pressure range,
compressed air can be allowed to flow through the
air dryer system. At this point the air dryer system is
delivering dry air to your process.
4.
If the refrigerant suction pressure is not in the proper
operating range, a hot gas bypass adjustment may
be required. See Page 9 for hot gas bypass valve
adjustment instructions.
5.
Hold the PUSH-TO-TEST button on the drain controls
open for several seconds. This procedure should be
repeated 3 or 4 times in every 8 hour period of
operation.
6.
The moisture drain valve operates automatically and
is controlled with the two CYCLE TIME and DRAIN
TIME knobs. Initially both knobs should be turned
counterclockwise to the seven o’clock position.
When using the unit after shipment, check both
knobs and turn to the seven o’clock position if they
have been moved. The controls are now set so that
the unit opens the drain every 1 minute (cycle time)
for a 2 second period (drain time).
After the unit has been running and the suction pressure
indicator arrow is in the blue/green zone, check the
moisture drain line. The line should drain moisture without
expelling air. After the unit has been operating, recheck
the line for proper drainage. If needed, slowly increase
the cycle and drain timings to adjust for an increased load
and to compensate for humid air conditions. Adjust cycle
and drain time if needed for proper drainage without the
loss of any compressed air.
Press the PUSH-TO-TEST button for manual override, and
to periodically clear the moisture drain of sediments or
foreign material.
7.
Manually turn the coalescing oil filter drain stem
once every 8 hours of operation, or when the sight
of glass is half full of liquid. Failure to drain may
cause reentrainment.
SPECIFICATIONS
Model QPHT-20
1.
Unit Dimensions:
Length: 17.50”
Width: 18.75”
Height: 17.75”
2.
Flow:
20 SCFM
3.
Inlet Pressure:
175 PSIG (200 PSIG Maximum)
4.
Ambient Temperature:
Minimum 40°F (4°C)
Maximum 100°F (38°C)
5.
Inlet Temperature:
180°F (82°C) Maximum
6.
Dew Pt. Temperature:
40°F±2° (4°C±1°)
7.
Refrigerant H.P.:
1/4
8.
Heat Exchanger Material:
Copper
9.
Automatic Drain:
Installed
10.
Refrigerant:
R-134A
11.
Electrical Power Supply:
115V, 60HZ, 1 phase
12.
Instrumentation:
ON/OFF switch
Power-on light
High temperature light
Refrigerant suction pressure gauge
Drain test button
Drain adjustment controls (2)
Summary of Contents for QPHT 20
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