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6

 

July 2004

 

OPERATING INSTRUCTIONS

 

1.

Start the air dryer system by turning the switch to the 
ON position. At this time the compressor and 
cooling fans will start.

2.

After the unit is running, the suction pressure will 
begin to drop into the appropriate pressure range 
for the particular dryer model. Normal operating 
suction pressure ranges are as follows:

Model QPHT-20: 25 to 33 PSIG (Blue Range)

Model QPHT-40: 52 to 64 PSIG (Green Range)

Model QPHT-60: 25 to 33 PSIG (Blue Range)

Model QPHT-80: 25 to 33 PSIG (Blue Range)

Model QPHT-100: 25 to 33 PSIG (Blue Range)

3.

Once the suction pressure stabilizes and is 
maintained in the proper operating pressure range, 
compressed air can be allowed to flow through the 
air dryer system. At this point the air dryer system is 
delivering dry air to your process.

4.

If the refrigerant suction pressure is not in the proper 
operating range, a hot gas bypass adjustment may 
be required. See Page 9 for hot gas bypass valve 
adjustment instructions.

5.

Hold the PUSH-TO-TEST button on the drain controls 
open for several seconds. This procedure should be 
repeated 3 or 4 times in every 8 hour period of 
operation.

6.

The moisture drain valve operates automatically and 
is controlled with the two CYCLE TIME and DRAIN 
TIME knobs. Initially both knobs should be turned 
counterclockwise to the seven o’clock position. 
When using the unit after shipment, check both 
knobs and turn to the seven o’clock position if they 
have been moved. The controls are now set so that 
the unit opens the drain every 1 minute (cycle time) 
for a 2 second period (drain time).

After the unit has been running and the suction pressure 
indicator arrow is in the blue/green zone, check the 
moisture drain line. The line should drain moisture without 
expelling air. After the unit has been operating, recheck 
the line for proper drainage. If needed, slowly increase 
the cycle and drain timings to adjust for an increased load 
and to compensate for humid air conditions. Adjust cycle 
and drain time if needed for proper drainage without the 
loss of any compressed air.

Press the PUSH-TO-TEST button for manual override, and 
to periodically clear the moisture drain of sediments or 
foreign material.

7.

Manually turn the coalescing oil filter drain stem 
once every 8 hours of operation, or when the sight 
of glass is half full of liquid. Failure to drain may 
cause reentrainment.

 

SPECIFICATIONS 

 

Model QPHT-20

 

1.

 

Unit Dimensions:

 

Length: 17.50”
Width: 18.75”
Height: 17.75”

2.

 

Flow:

 

20 SCFM

3.

 

Inlet Pressure:

 

175 PSIG (200 PSIG Maximum)

4.

 

Ambient Temperature:

 

Minimum 40°F (4°C)
Maximum 100°F (38°C)

5.

 

Inlet Temperature:

 

180°F (82°C) Maximum

6.

 

Dew Pt. Temperature:

 

40°F±2° (4°C±1°)

7.

 

Refrigerant H.P.:

 

1/4

8.

 

Heat Exchanger Material:

 

Copper

9.

 

Automatic Drain:

 

Installed

10.

 

Refrigerant:

 

R-134A

11.

 

Electrical Power Supply:

 

115V, 60HZ, 1 phase

12.

 

Instrumentation:

 

ON/OFF switch
Power-on light
High temperature light
Refrigerant suction pressure gauge
Drain test button
Drain adjustment controls (2)

Summary of Contents for QPHT 20

Page 1: ...HIGH TEMPERATURE REFRIGERATED DRYER OPERATOR S MANUAL QPHT 20...

Page 2: ...DATE OF PURCHASE MODEL SERIAL NO Record above information from nameplate Retain this information for future reference...

Page 3: ...Instructions 2 Disclaimer of Warranty 3 Installation Instructions 4 Operating Instructions 6 Specifications 6 Model QPHT 20 6 Model QPHT 40 7 Model QPHT 60 80 100 7 Maintenance Adjustments 8 Service...

Page 4: ...e purchaser In all cases of damage visible or suspected contact your local distributor or Quincy before attempting to install equipment SERVICE INQUIRIES Provide Model No Serial No Operating Pressure...

Page 5: ...in OSHA 29 CFR 1910 134 for specifications of the necessary equipment and special precautions to make Breathing Air MUST BE used or any warranties are VOID and manufacturer disclaims any liability wh...

Page 6: ...r compressor to the air dryer system inlet connection Use caution when connecting piping to the air dryer system to avoid twisting and damaging the air connection NOTE Install brackets and support fix...

Page 7: ...f the suction pressure gauge reads 0 PSIG or near 0 PSIG contact Quincy or your Quincy dealer Air dryer unit will not function properly unless all cabinet panels are in place Do not operate unit in an...

Page 8: ...check both knobs and turn to the seven o clock position if they have been moved The controls are now set so that the unit opens the drain every 1 minute cycle time for a 2 second period drain time Af...

Page 9: ...ure gauge Drain test button Drain adjustment controls 2 Model QPHT 60 80 100 1 Unit Dimensions Length 28 Width 18 Height 40 2 Flow QPHT 60 60 SCFM QPHT 80 80 SCFM QPHT 100 100 SCFM 3 Inlet Pressure 17...

Page 10: ...are equipped with a ball type indicator gauge Filters for models QPHT 60 QPHT 80 and QPHT 100 are equipped with a numeric color type indicator gauge a Depressurize the air system to release compressed...

Page 11: ...off condenser from inside to outside 7 Hot gas bypass valve adjustment The hot gas bypass valve adjustment regulates the flow of refrigerant through the air cooling system to maintain the proper suct...

Page 12: ...alescing oil filter element C 25 10 A 2 Coalescing oil filter manual drain valve FH 000494 3 Moisture separator auto drain valve VA 000285 4 Drain timer board EC 000486 5 ON OFF switch power on high t...

Page 13: ...tion 2 Filter element dirty a Check the drain operation b Clean the drain if stuck or clogged c Check the drain manual valve for clogging a Replace element see Page 8 C Low air pressure downstream 1 S...

Page 14: ...nect the drain lines to the solenoid valve and blow compressed air from outlet while pressing the PUSH TO TEST switch a Replace a Replace a Clean or replace F Oil filter not draining Oil level seen ab...

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