R-Co Kingsman Fireplaces VRB46, Installation Instructions Manual

Page 1: ...2 1962 INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference This Appliance Is Only Approved With Kingsman Flex Vent System Except When Using The Power Ventin...

Page 2: ...Place As Shipped 19 INSTALLATION VENTED CHASE Vented Chase Removal of Ventilation Plates See Framing for Vented Chase 20 Vented Chase Style 1 Opening With No Grill 21 22 Vented Chase Style 2 Opening...

Page 3: ...IPI Electronic Ignition Parts List Standard System 57 Configuration 1 Basic System 58 Configuration 2 Remote On Off 59 EGTM GTM System No Batteries 60 Configuration 3 Remote ON OFF variable HI LO and...

Page 4: ...roximate top center of screen Push upward and inward in a rapid motion Bottom of screen will push out Locate approximate top center of screen Push upward and inward in a rapid motion WARNING Wait unti...

Page 5: ...of Screen Frame and pull bottom away from fireplace WARNING Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Child Safety Screen Contents of Kit 1 Child Safe...

Page 6: ...e with the fan off if a fan is present after the curing of the paint has been completed These odours can last upward to 40 hours of burn time keep burning at a minimum of four hours per use until odou...

Page 7: ...ce 15 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning ma...

Page 8: ...in the living area outside the bedroom s The carbon monoxide detector shall comply with NFPA 720 B A carbon monoxide detector shall be located in the room that houses the appliance or equipment and sh...

Page 9: ...nadian National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating...

Page 10: ...e of where the stand off locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand offs...

Page 11: ...sh with Face of Fireplace Fireplace to be covered with Non Combustibles e g Concrete Board for Flat Wall appearance Qty 2 Nailing Tabs are located on each side of the fireplace front frame Nailing Tab...

Page 12: ...of the fireplace for durability Finishing Recommendations Obtained from professional construction contractors and finishers Frame unit with metal studs minimum 20 gauge Wooden studs may be used but m...

Page 13: ...to last 48 TV 55 60 65 Degrees Above Room Temperature When installing a TV above the fireplace the chase of the fireplace must be vented This can be done by either installing a grill on the front or s...

Page 14: ...e installed with standard drywall screws pre drilling into fireplace face required or self drilling drywall screws It may be desirable to countersink the screw holes for easier finishing later NOTE Do...

Page 15: ...oom Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal...

Page 16: ...l height is higher Fireplace will be installed with Ventilation Plates in place as shipped VENTED CHASE The fireplace is installed into a vented chase There are many different styles of vented chase S...

Page 17: ...ll appearance Refer to Nailing Tab Guide section also 43 3 4 HEADER 52 MIN Plus Rise of 1 4 Per Foot 33 3 4 To Face Framing MIN 64 Ceiling Enclosure MIN 64 Ceiling Enclosure Fig 1 Framing for Horizont...

Page 18: ...ructed with material s that will not combust Check your local codes and regulations to determine whether your mantel is Combustible or Non Combustible The advantage to Non Combustible Mantels is that...

Page 19: ...Side from Stand offs 0 0cm Floor 0 0cm Minimum Ceiling Height from bottom of fireplace 64 162 5cm Top from Stand offs 0 0cm Top of 90 Bend in minimum Enclosure of 64 8 1 2 21 6cm Top of 90 Bend in Enc...

Page 20: ...ockouts from Outer Heat Shield STEP 2 Remove Qty 2 Ventilation Plates Outer Heat Shield Knockouts Cut tabs STEP 1 Remove Qty 2 Knockouts from Outer Heat Shield Cut tabs to remove STEP 2 Remove Qty 2 V...

Page 21: ...ich fireplace is installed FRAMING TO CEILING OPEN FRONT NO GRILL Finished Minimum Opening is 105 square inches of free air OPEN CHASE FRAMING ENCLOSURE MIN 1 1 4 BELOW CEILING Finished Minimum Openin...

Page 22: ...closure Top Ceiling Enclosure Top VENTILATION PLATES MUST BE REMOVED NOTE Minimum Opening is 105 sq inches of free air NOTE If using insulation in vented chase i e for outside wall wall board drywall...

Page 23: ...without also venting to room in which fireplace is installed NOTE Outsourced grills must have 105 square inches minimum free air opening and no sloping louvers FRAMING TO CEILING GRILL AT FRONT Grill...

Page 24: ...05 square inches free air minimum Grill Opening must be within 2 of Enclosure Top FRAMING TO CEILING MINIMUM ENCLOSURE SIDE GRILLS Grills must have a total of 105 square inches free air minimum NOTE S...

Page 25: ...Optional Attic Insulation Shield ZDVAIS ZDVAIS24 Firestop Required Enclosure 2 5 8 Optional Recess 2 Grill Opening Sealed Enclosure Firestop 52 MIN 43 3 4 70 Minimum Enclosure 70 MINIMUM ENCLOSURE 47...

Page 26: ...ning and fasten to framing with a wood screw at each end Then insert Grill and attach with supplied 6 black screws Do not over tighten screws USING HIDDEN GRILL MOUNT Insert Upper Frame into opening a...

Page 27: ...thickness for non combustible material is 3 4 Vertical Studs notched for Grill TV Optional Recess Minimum Enclosure 70 Minimum Enclosure Enclosure Top to Grill Opening 2 MAX Ceiling 1 Clearance from G...

Page 28: ...ing back wall 70 MINIMUM ENCLOSURE HEAT CANNOT BE DISCHARGED INTO THE WALLS FLOOR OR CEILING Heat must exit through the required vented chase opening near the ceiling If using insulation in vented cha...

Page 29: ...s is that it may extend right up to the tile lip of the fireplace Combustible mantels must adhere to the dimensional restrictions shown Combustible Objects on Non Combustible Mantel Warning Combustibl...

Page 30: ...r 70 4 10 2cm VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems 2 5 8 Sealed Enclosure Top Sealed E...

Page 31: ...Thickness for Non Combustible Facing Materials is 3 4 The Fireplace may be covered up to within 1 8 of the Fireplace Opening with non combustible materials V VRB46 Surround Clearances Surround Frame...

Page 32: ...e of the Side Filler must rest between Surround Frame and Fireplace 3 Fasten the Side Fillers to the fireplace using the two 2 existing holes on either side of the firebox opening 4 Replace the Glass...

Page 33: ...using a remote control the 51 UHS must be used Remote Receiver IPI Module Fan Control Module BATTERIES Z46 FAN 120 VAC POWER VENT CONTROL MODULE VALVE 51 UHS ULK TRANSFORMER ASSEMBLY WHEN PLUGGED INTO...

Page 34: ...rong receptacle Do not cut or remove the grounding prong from this Before Servicing 1 Ensure all power supply is shut off 2 Label all wires prior to disconnecting when servicing control Wiring errors...

Page 35: ...pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing con...

Page 36: ...wards and lift upwards to unlatch the bottom 3 When re installing the door place the bottom of the door in first and secure with Top Latch assembly to the door Spring Replacement VRB46 Over time sprin...

Page 37: ...et Access Cover VRB46 Removable Lower Face Panel Installers Note The Lower Face Panel is removable This allows all necessary gas line and electrical connections to be made easily Once the installation...

Page 38: ...False Bottom Pilot Cover and Upper Baffle Insert Back Liner Tilt Side Liners into place and attach to firebox with Screws removed from sides of firebox Replace all components Remove 2 Screws from Fire...

Page 39: ...position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Remove Pilot Shield 2 Scre...

Page 40: ...parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Remove Brick Clip 1 Screw 1 2 3 6 RIGHT...

Page 41: ...FLAME FOR THIS PURPOSE Use an approved leak testing solution 8 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that...

Page 42: ...rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter butt...

Page 43: ...ge Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Rep...

Page 44: ...nding pilot system even if the main burner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It i...

Page 45: ...Pilot Orifice See Pilot Conversion and Hi Lo valve regulator by following instructions supplied with the Conversion Kit Refer to Gas Specifications Chart for inlet pressures and input ratings Clock me...

Page 46: ...ector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet fo...

Page 47: ...Gas Conversion for Modulator PART C 47...

Page 48: ...this appliance Burner Pan Remove Valve Heat Shield Before Lifting Out Burner Assembly Pilot Shield 5143ZDV 258 2 False Bottom 46ZRB 256 1 Lift off Valve Access Cover Remove Valve Heat Shield 2 Remove...

Page 49: ...ew sealant Mill Pac Secure Lamp Plate with screws Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Contents of K...

Page 50: ...r tube and false bottom along with pilot shield STEP 4 Connect switch wires between lamp wire and transformer see schematic Connect remaining lamp wire to transformer Transformer can then be plugged i...

Page 51: ...t Area Must Not Be Covered as delayed ignition can occur Be Careful Not To Cover Any Part Of The Burner Tube As Cannonballs may become discolored or sooting may occur For best flame pattern it is esse...

Page 52: ...ropane units 5 lbs Liquid Glass from Firegear Maximum amount Natural gas is 5 lbs not recommended for Propane appliances Use of any other glass can alter the performance of the unit and is not covered...

Page 53: ...burner tube with logs as sooting may occur For best flame pattern it is essential to spread supplied Bronze Glass directly onto burner tube MQ STONE DECORATIVE STONE SET Place Stones onto False Botto...

Page 54: ...G 2 LOG 5 LOG 3 LOG 4 LOG 1 LOG 1 LOG 2 LOG 2 LOG 3 LOG 3 LOG 4 LOG 4 LOG 5 LOG 5 NOTE For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube If s...

Page 55: ...Switch Remote Receiver Module IPI Module Fan Control Module UHS Box Cover Backup Battery Pack Modulating Servo Motor Is an add on valve component that permits HI LO functionality to be controlled by t...

Page 56: ...press the Thermostat Key The LCD display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or D...

Page 57: ...or 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Orifice Pilot NG 62...

Page 58: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 58...

Page 59: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 59...

Page 60: ...I or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams...

Page 61: ...Configuration 3 Remote ON OFF variable HI LO and fan capabilities Refer to the fan installation removal section for fan installation 61...

Page 62: ...e department LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Remove batteries from receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 T...

Page 63: ...onnection 0 584 920 5 584 PWR C Wire Harness PF2 Main Power Cord 6 1002 P12BH Battery Housing 7 1006 P921si Wire harness for Split flow 0 584 921 Not available 8 1005 P2SCH Label PF2 Schematic Decal 9...

Page 64: ...d to reset the PF2 Module Press the Red SW1 button until you hear three beeps Within 10 seconds press the SW1 button again until you hear it beep The PF2 module may now be turned on off manually x4 co...

Page 65: ...65...

Page 66: ...cated on public property 7 feet 2 1m minimum 3 M Clearance above highest point of exit on roof 18 inches 45cm N Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of...

Page 67: ...he clearance to combustible above a 90 degree bend see Clearance to Combustibles section 3 Select the approximate vent length precise measurements are not needed as your flex pipe can be expanded to t...

Page 68: ...er each 45 bend How To Use The Horizontal Vent Table 1 Determine the height of the system and the number of bends required Having determined the vertical di 2 stance determine the maxi mum horizontal...

Page 69: ...ndow well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a...

Page 70: ...rulers or by using a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the sh...

Page 71: ...Clearances in horizontal venting Straight through roof support configuration b Flex bend configuration c Termination mounting 43ft Z47VT Restrictor Remove for Runs Under 15 Feet 18 71...

Page 72: ...eep toddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety...

Page 73: ...PILOT IGNITION Downward vertical vent runs are NOT permitted NOTE MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION Downward vertical vent runs are permitted however Cold Climate Switch Standing Pilot...

Page 74: ...ccept 4 7 Flex Pipe NOTE One 12 section of 5 8 hard pipe must be connected directly to the Power Vent before any adapters are connected Order the appropriate lengths of flex venting see below ZDVFK5 F...

Page 75: ...Assembly Propane c w Valve System VRB46LP 46ZRB BNGSI Burner Assembly Natural Gas c w Valve System VRB46N 46ZRB BLPSIE Burner Assembly Propane c w Valve System VRB46LPE 46ZRB BNGSIE Burner Assembly N...

Page 76: ...VHSKSQ Horizontal Square Termination Vent Starter Kit 3 FT Length Horizontal Vent Termination Wall Thimble Wall Thimble 36 Flex Pipe Mill Pac ZDVHSKSQ5 Horizontal Square Termination Vent Starter Kit 5...

Page 77: ...other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or app...