R-Co Kingsman ZDV3624NB, Installation Instructions Manual

Page 1: ...future reference FOR YOUR SAFETY WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life WARNING...

Page 2: ...wn between each Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors It is important to remove this white deposit from the glass doors w...

Page 3: ...tion 11 General glass information 12 Log Placement 12 Log Placement Guides 13 14 Gas Line Installation 15 Millivolt system lighting burner control 16 Conversion Kit Instructions 17 Gas Conversion Kit...

Page 4: ...al Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating to insure gro...

Page 5: ...off before you attempt to clean this unit 16 Clothing or other flammable material should not be placed on or near the appliance This appliance should not be used as a drying rack for clothing nor sho...

Page 6: ...ctrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector Have battery back up power Meet ANSI UL 2034 Standards and...

Page 7: ...above grade Installing with Back Vent A Flat on a wall D As a room divider B Across the corner E Flat on wall corner C As an island F Exterior wall Back Vent 339 32 36 3329 32 171 16 231 2 301 4 18 23...

Page 8: ...lace 4 When installing horizontal with a 90 degree bend maintain a minimum of two and a half 2 5 inches above the bend in enclosures 5 Hearth is not mandatory but is recommended for aesthetic purposes...

Page 9: ...esistant 250 F to prevent discoloration WARNING Combustible objects must not be placed on a non combustible mantel unless the non combustible mantel meets the minimum height and width requirements for...

Page 10: ...setting fully clockwise Use the set screw on the side of the variable speed controller to increase or decrease the minimum fan speed It may be desirable to lower minimum fan speed to decrease the soun...

Page 11: ...NER CLIPS 1 PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE 2 LOOSEN SCREW HOLDING BRICK CLIPS IN POSITION MOVE CLIPS UP OUT OF THE WAY AND PLACE SIDE BRICKS UP TO REAR BRICK AND FLUSH AGAINST SIDE W...

Page 12: ...Robax ceramic or coated Neaoceram glass Must be 5mm thick Only Robax ceramic or coated Neaoceram glass may be used for replacement for model ZDV3628 and ZDV3632 Must be minimum 5mm thick To replace g...

Page 13: ...back burner Step 4 Break glowing embers into thumbnail size Place glow ing embers on to the surface of the front burner to the surface of the ember plates and over crossover to the same height as embe...

Page 14: ...ce right crossover log across front and back logs using the log placement pin as a guide Step 8 Place left crossover log across front and back logs using the log placement pin as a guide Step 9 Place...

Page 15: ...e disconnected from the gas supply piping system during any pressure testing of that system at test pres sures in excess of 1 2 PSIG 3 5 KPa 9 The appliance must be isolated from the gas supply piping...

Page 16: ...pilot screw to provide proper sized flame Recommended Maximum Lead Length Double Wire When Using Wall Switch or Thermostat Wire Size Max Length 14 GA 100 FT 16 GA 64 FT 18 GA 40 FT 20 GA 25 FT 22 GA 1...

Page 17: ...e Retighten screw Reinstall burner at this time reversing STEPS 3 2 and 1 Step 11 Follow instructions supplied with the conver sion HI LOW to convert the valve from one type of fuel to the other Step...

Page 18: ...ee of the injector journal 3 5 Verify that the new injector is proper for the application The injector size is stamped on the side of the injector near the top LPG injectors have a groove machined aro...

Page 19: ...switch If okay jumper wires across wall switch wires at valve If burner comes on wires are faulty or connec tions are bad Generator may not be generating Check generator with millivolt meter Take rea...

Page 20: ...is 1 with the following exceptions as follows Top of horizontal 11 2 Top of 90 degree elbow in an enclosure under 42 is 51 2 Top of 90 degree elbow in an enclosure over 42 is 21 2 Vent Terminal Air Su...

Page 21: ...by the remote Contrary to this feature is a Manual HI LO Control Knob The Modulating Servo Motor requires the Remote system to be present Backup Battery Pack This component permits the IPI system to o...

Page 22: ...ntrol wiring harness instead of the main IPI harness From the Remote wiring harness use its male plug in connector and connect it to the female plug in in the main IPI harness Now the circuit is compl...

Page 23: ...23 Configuration 1 Basic manual HI LO and manual ON OFF capabilities...

Page 24: ...manual HI LO capabilities OPTIONAL For units with remote HI LO capabilities a modu lating servo is required to be installed on the valve The connectors to this servo must be connected to the Remote H...

Page 25: ...riable HI LO and fan capabilities Refer to the fan installation removal section for fan installa Configuration 3 Remote ON OFF variable HI LO and fan capabilities Refer to the Fan Installation Removal...

Page 26: ...rtment LIGHTING INSTRUCTIONS 1 STOP Read the above safety information on this label 2 Remove batteries from Receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 This fi...

Page 27: ...ipe can be expand ed to twice their lengths e g 4ft to 8ft Fully expand pipe and cut off excess Do not use more than 2 couplers to extend short pipes Single sections are preferred in an installation a...

Page 28: ...side wall with vinyl or wood siding it is recom mended that a Siding Shield be installed Part Number ZDVSSLR PART NO DESCRIPTION Fireplace Part Numbers ZDV3624NB Millivolt Fireplace Heater Back Flue N...

Page 29: ...V3628N 3698 ZDV3630LP 420371 ZDV3630N 420372 1000 P136WR Thermopile GOAI 524 1001 P035SI Electrode Sparker 915 035 SIT 1001 P129SI Thermocouple 290 129 SIT unified 1001 P157SI Orifice Pilot LP 977 157...

Page 30: ...service or maintenance h damage repairs inoperation or inefficiency resulting from faulty installation or application i electricity or fuel costs or any increase in electricity or fuel cost whatsoeve...