R.P.S. Corporation KODIAK K10 STANDARD Series, Operating Instructions Manual

Page 1: ... Orbital Traction ImportedFromWisconsin USA Read the Operators Manual before using the machine Read the Safety Messages before servicing machine www kodiakequip com 1711 South Street Racine WI 53404 USA 262 833 4025 855 965 0011 V20 121 2020 RPS Corporation K K10 STANDARD OP EN ...

Page 2: ...g in death Machine Controls Shows you the different machine controls and features Machine Setup Tells you how to setup machine from un crating to installing Squeegee and Brushes Operations Section is to familiarize the operator with the operation and function of the machine Battery Charging Shows you how to charge the Batteries on board and off board charging Maintenance This section contains prev...

Page 3: ...olution Flow 15 Draining Solution Tank 15 Draining Recovery Tank 15 Open Recovery Lid 15 Flush Recovery Tank 16 Clean Drain Saver 16 Clean Vacuum Screen 16 Tip Tank 17 Squeegee Up 17 Squeegee Down 17 Vacuum Motor 18 Solution Filter 18 Cleaning Solution Filter 18 Battery Charging 19 External Battery Charging 19 On Board Charger 20 On Board Battery Charging Optional 20 Battery Maintenance Guide 21 S...

Page 4: ... Unless you are trained and authorized to do so Unless you have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine is equipped with a functional parking brake On surfaces with greater than an 8 grade at any time On Loading Docks WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep ...

Page 5: ...t remove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death WARNING Always turn off this machine before leaving it unat tende...

Page 6: ...Standard Floor Scrubber If you have questions about these labels ask your supervisor These images indicate where on the K10 Standard Safety Labels are located If ever the labels become illegible worn off or torn promptly report it to your supervisor and replace it DANGER LABEL PART 150 2020 ...

Page 7: ...emergency 9 SCRUBDECK DOWN PRESSURE GAUGE OPTIONAL Shows the amount of down pressure applied to Scrubdeck 10 HANDLE BAR Adjustable Handlebar 11 ADJUSTABLE HANDLE BAR LOCK Pull out to adjust Handlebar and release to lock the Handlebar in place 12 REVERSE SWITCH Pull back for reverse 13 DRIVE BUTTON Press to drive forward release to stop 14 SPEED CONTROL KNOB Controls the speed of the Traction Drive...

Page 8: ...urns off when motor stops 8 DECK ADJUSTMENT ARMS Determines the pitch level of the machine deck 9 SPRAY JET MOTOR OPTIONAL Motor for the Spray Jet Spray Nozzle 10 ISOLATOR HOUR METER Hour meter specifically for how long the Motor has run to determine replacement of Isolators Change Isolators 250 Hours Optional 11 VACUUM MOTOR Creates vacuum for Tank Squeegee 12 DRAIN SAVER STRAINER Helps prevent c...

Page 9: ...E HEIGHT WHEELS Height of wheels adjust to height of Squeegee 5 SQUEEGEE PITCH ADJUSTMENT Adjusts pitch of Squeegee Deflection should be even across entire Blade 6 SQUEEGEE BLADE Recovers dirty water from floor to be recovered by Vacuum Hose 7 VACUUM HOSE Creates vacuum for Squeegee NOTE Keep free and clear of blockage 8 REAR SOLUTION FILL POINT Rear fill port for filling Solution Tank 9 RECOVERY ...

Page 10: ... to the OFF position and remove Key if machine is equipped with optional key switch 2 Attach Battery Cables as shown below 3 Turn ON main power switch and check the battery condition meter to ensure correct installation Charge Batteries if needed SEE BATTERY CHARGING NOTICE Batteries are a possible environmental hazard Consult your Battery supplier for safe disposal methods NOTICE Orientation of B...

Page 11: ... adjusted just right with good deflec tion across the entire rear blade SEE BELOW REMOVING SQUEEGEE 1 With the Squeegee in the up position turn machine power off 2 Disconnect Vacuum Hose A from Squeegee and loosen both knobs B SEE BELOW 3 Pull Squeegee assembly backward from the lifting carrier 4 Inspect or repair as needed and reinstall REPLACING OR ROTATING SQUEEGEE BLADES FOR SAFETY Before leav...

Page 12: ... Contact your Servicing Dealer 1 Drive machine to a flat level surface and raise the Machine Deck by depressing on the Scrubdeck Switch on the control panel 2 Turn Machine OFF NOTE Deck should be equipped with a Red Buff Pad or a Blue Cleaner Pad if not already 3 With the correct Pad attached to the machine press the Scrubdeck Switch and lower the machine deck just until it touches the floor then ...

Page 13: ...up To shut the solution OFF completely just release the Drive button or use dash mounted switch 2 Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begins to develop pour a recommended foam control solution into the Recovery Tank Foam is usually an indication of excessive soap 3 Always operate at lower speeds when scrubbing a...

Page 14: ...tons G SCRUB ONLY 1 Turn on machine Power Switch A while making sure the Speed Control Knob B is at a lower setting 2 Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel E 3 Move the Solution Control Lever F to regulate the amount of solution flow 4 Begin scrubbing by pressing one of the green Drive Buttons G on the Handlebars Adjust the Speed Control Knob B to ...

Page 15: ...PPROVED locations only 2 Rinse out Tank and solution flow system with clean water DRAINING RECOVERY TANK Always empty Recovery Tank when refilling the Solution Tank You can refill the Solution Tank while the Recovery Tank is draining To drain the Recovery Tank remove Drain Hose C from hook at rear of Tank and pop off cap SEE BELOW Rinse with fresh water NOTICE Leave Recovery Lid open while drainin...

Page 16: ...y Lid open and Tank fully drained 1 Remove 2 Squeegee Intake Hose A from Drain Saver strainer B SEE BELOW 2 Remove stainless screen and dispose of debris 3 Rinse screen with fresh water from the outside while holding the screen upside down This will allow for better cleaning 4 Replace the screen into the bracket 5 Replace 2 Squeegee Intake Hose CLEAN VACUUM SCREEN With Recovery Lid open and Tank f...

Page 17: ...rap SEE BELOW CAUTION Casters need to be swiveled back B as shown other wise machine may tip SQUEEGEE UP 1 To raise the Squeegee off the floor rotate Squeegee Lift Lever A counter clockwise all the way to the left SEE BELOW SQUEEGEE DOWN 1 To Lower the Squeegee to the floor rotate Squeegee Lift Lever B clockwise all the way to the right To turn on Vacuum Motor use the Vacuum Switch C on the Contro...

Page 18: ... dampeners E that are available to quiet machine operation SOLUTION FILTER The solution system has an Inline Filter A to filter out cleaning solution prior to scrubbing SEE BELOW CLEANING SOLUTION FILTER 1 To clean the Solution Filter first close Solution Flow Valve by moving lever B down Then unscrew the clear cap C from house A and remove the stainless steel screen E SEE BELOW 2 Rinse any debris...

Page 19: ...ine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERNAL BATTERY CHARGING 1 Transport machine to a well ventilated area for charging 2 Turn the machine off Tip Tank back 3 Check the water in each battery 1 Do not charge the machine unless the water is ...

Page 20: ...s machine to charge the Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller ON BOARD BATTERY CHARGING OPTIONAL 1 Transport machine to a well ventilated area for charging 2 Turn the machine off 3 Check the water in each battery 1 Do n...

Page 21: ...ot wear rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residue Check that all vent caps are tight Use a solution of baking soda and water to clean if acid residue on Batteries or corrosion on the terminals Protective spray of petroleum jelly should be appl...

Page 22: ...ENANCE 1 Check Scrubhead and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check to see if Battery cables are tightened Tighten if needed 8 10 ft lb MAX 4 Grease caster swivel and Squeegee pivot point YEARLY MAINTENANCE Call your local dealer for yearly maintenance STORING MACHINE 1 Be sure to flush the tanks out completely To thorou...

Page 23: ...oudy Particulate Dark BATTERY 2 WATER LEVEL Overfilled Full Low Dry CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD CONDITION SCRUB BRUSH FIBER LENGTH ROTATED BRUSHES DISK PAD DRIVER GOOD WORN NEEDS REPLACEMENT EDGE PAD GRIP FACE GOOD WORN NEEDS REPLACEMENT CHECK OPERATION AND CONDITION OF IN SPEC REPAIR PROBLEM KEY SWITCH OPTIONAL BATTERY GAUGE BRUSH SWITCH ON OFF REVERSE ...

Page 24: ... DRAIN SAVER VACUUM FLOATS SCREENS VACUUM HOSES SOLUTION HOSES BLADE RETAINERS HARDWARE SQUEEGEE WHEELS BRUSH SKIRTS CASTER CONDITION DRIVE WHEELS CONDITION COMMENTS SERVICING DISTRIBUTOR ____________________________________ TECHNICIAN S NAME _______________________ DATE ____________ SIGNATURE ____________________ CUSTOMER S NAME ________________________ DATE ____________ SIGNATURE _______________...

Page 25: ... N A 60 Grit Sand Paper N A EDGE 4033 N A 80 Grit Sand Paper N A EDGE 4034 N A 100 Grit Sand Paper N A EDGE 4035 N A 100 Grit Diamond Polishing Pad N A EDGE 4012 N A 400 Grit Diamond Polishing Pad N A EDGE 4013 N A 800 Grit Diamond Polishing Pad N A EDGE 4014 N A 1500 Grit Diamond Polishing Pad N A EDGE 4015 N A 3000 Grit Diamond Polishing Pad N A EDGE 4016 N A 6000 Grit Diamond Polishing Pad N A ...

Page 26: ...lon 016 706 17N 706 20N Pad Driver 706 17D 706 20D Pad Driver Pad Retainer 40 433 Pad Driver Spring Clip 40 423 ROUND DISK PADS NOTICE The in Disk Column Denotes Desk Pad Size 17 20 DISK PADS DISK LEVEL COLOR Super Black 422BB Very High Black Black 422B High Black Brown 422BR High Brown Green 422G Medium Green Blue 422BL Moderate Blue Red 422R Moderate Red White 422W Light White ...

Page 27: ...andard 180 770G 180 770L 180 7180 NOTICE Squeegee blade kits include 1 Rear Blade 1 Front Blade and 2 Backup Wheels with hardware NOTICE Squeegee Assemblies complete listed above all come with Linatex blades NOTICE Size is stamped into the top of the painted steel squeegee body on all squeegee s NOTICE The 26 squeegee is designed for narrow aisles and may not have the same water control around tig...

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Page 29: ... RPS Corporation 2020 1711 South Street Racine WI 53404 www rpscorporation com Tel US 800 634 4060 Tel Int 001 262 681 3583 ...