R.P.S. Corporation XR 34'' DISK, Operating Instructions Manual

Page 1: ...SK 34 CYLINDRICAL 40 CYLINDRICAL 46 CYLINDRICAL www rpscorporation com www factorycat com VERSION 14 0117 www tomcatequip com XR OP EN 2014 RPS Corporation Read these Instructions before using the mac...

Page 2: ...the different machine controls and features MACHINE SETUP Tells you how to setup machine from un crating to installing squeegee and brushes MACHINE OPERATION Section is to familiarize the operator wi...

Page 3: ...l Wipers 19 Open Recovery Lid 20 Flush Recovery Tank 20 Clean Drain Saver 20 Clean Vacuum Screen 20 Solution Filter 21 Cleaning Solution Filter 21 Squeegee Up 21 Squeegee Down 21 Draining Solution Tan...

Page 4: ...sponsibility DO NOT OPERATE THIS MACHINE UNLESS You are trained and authorized to do so You have read and understood this Operator s Manual On surfaces with greater than a 2 grade unless this machine...

Page 5: ...ve paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing w...

Page 6: ...HINE IN A WELL VENTILATED AREA BATTERY CHARGING LABEL PART 370 7280 TO AVOID DAMAGE TO THIS MACHINE s 53 002 6 4 2 43 9 s 7 4 2 4 0 2 452 534 4 8 F 54 s 4 53 0 2 4 8452 REFER TO MANUAL OR CALL 011 262...

Page 7: ...on Flow simultaneously 9 SQUEEGEE SWITCH Raises and lowers the Squeegee 10 CIRCUIT BREAKER 15 amp Positive Bus Bar 11 CIRCUIT BREAKER 15 amp Negative Bus Bar 12 CIRCUIT BREAKER 10 amp Side Broom Motor...

Page 8: ...harges on a machine 6 MANAGER SOLUTION LOCKOUT OPTIONAL Allows ability to set Solution Flow and then remove Key to not allow changing of parameters 7 MANAGER DOWN PRESSURE LOCKOUT OPTIONAL Allows abil...

Page 9: ...rols water on turns by directing it to the Squeegee 12 ONBOARD CHARGER OPTIONAL Two optional placements for the Onboard Charger Option which allows the operator to charge machine by plugging machine d...

Page 10: ...recovered water 2 SOLUTION FILL PORT Holds approximately 68 gallons of clean water 3 DRAIN SAVER Prevents debris from clogging drain 4 FOAM PROTECTION SCREEN Used to protect the Vacuum Motor from debr...

Page 11: ...umber of hours that the machine has been ON 6 SCRUB BRUSH HOUR METER Indicates the total number of hours that the brush motors have been used 7 TRANSPORT HOUR METER Indicates the total number of hours...

Page 12: ...CABLE CONNECTIONS 1 Turn all switches to the OFF position and remove Key 2 Tip Tank back Attach all Battery Cables to Terminals as shown below 3 Turn ON main power switch and check the LCD to ensure...

Page 13: ...egee in the up position turn machine power OFF 2 Disconnect Vacuum Hose A from Squeegee and loosen both knobs B SEE BELOW 3 Pull Squeegee assembly backward from the lifting carrier 4 Inspect or repair...

Page 14: ...ush up on to the motor drive hub Make sure the scissors close and lock on the brushes SEE BELOW INSTALLING DRIVER PADS 1 Select the correct Pads that best meet your cleaning application needs Consult...

Page 15: ...f of Scrub deck to allow access to the brushes SEE BELOW 5 Slide Brush D into Brush area and engage onto the Brush Driver on the opposite side SEE BELOW 6 With Brushes engaged re attach the Side Door...

Page 16: ...and lowers the rear of the Scrubdeck After Scrubdeck has been leveled ensure correct pitch backward if you have retighten Locking Nuts C LEVELING CYLINDRICAL DECKS NOTICE All Scrubdeck s should be le...

Page 17: ...OFF completely just release the Foot Pedal or use dash mounted switch 2 Keep an eye on the clear Vacuum cover to make sure that there is not any foamy buildup in the Recovery Tank If excess foam begin...

Page 18: ...Switch A 2 Lower Scrubdeck head to the floor by pressing the Scrubdeck Switch on the Control Panel D 3 Press up or down on the Solution Flow Switch C to regulate the amount of solution flow 4 Begin sc...

Page 19: ...o adjust Wiper to the desired height just slide the Wiper up or down in the slots and tighten the screws ADJUST SHROUDS 1 For Shroud adjustments loosen the Start Knobs C and remove Shroud SEE BELOW 2...

Page 20: ...ol Panel CLEAN DRAIN SAVER With Recovery Lid open and Tank fully drained 1 Remove 2 Squeegee Intake Hose D from Drain Saver strainer E SEE BELOW 2 Remove stainless screen and dispose of debris 3 Rinse...

Page 21: ...Unscrew the clear cap C from house D and remove the stainless steel screen E SEE BELOW 3 Rinse any debris from the screen with clean water 4 Reinstall screen and screw cap back on tightly SQUEEGEE UP...

Page 22: ...tion Tank You can refill the Solution Tank while the Recovery Tank is draining 1 To drain the Recovery Tank remove Drain Hose D by loosening the Recovery Hose Gasket E at the rear of the Tank and tip...

Page 23: ...e It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electronic speed controller EXTERN...

Page 24: ...e Batter ies of this machine It is designed to charge the Batter ies at the appropriate rate If you must use a different charger disconnect the Batteries before charging to avoid damage to the electro...

Page 25: ...r rings or metal wrist watches when servicing this machine as they can cause an electrical short circuit which can cause serious burns INSPECTION AND CLEANING Keep Batteries clean and dry from residue...

Page 26: ...Check Scrubdeck and Squeegee lifting cables for wear and spring tension 2 Check machine for water leaks and loose nuts and bolts 3 Check to see if Battery cables are tightened Tighten if needed 8 10 f...

Page 27: ...DITION BATTERY 5 HYDROMETER BATTERY 5 WATER CONDITION BATTERY 6 HYDROMETER BATTERY 6 WATER CONDITION CLEAN BATTERY TOPS CHECK BATTERY CABLE AND TERMINAL CONDITION NOTES PAD BRUSH CONDITION SCRUB BRUSH...

Page 28: ...ACK UP ALARM REVERSE ONLY OPTIONAL CLEAN AND OR LUBRICATE IN SPEC REPAIR PROBLEM SOLUTION TANK CONDITION SQUEEGEE PIVOT POINTS KNOBS SOLUTION FILTER CLEANING SCRUB DECK LINKAGE STEERING CHAIN VISUALLY...

Page 29: ...NK LOW REFILL SOLUTION TANK FLOW LEVER TURNED DOWN TURN LEVER MORE OPEN SOLUTION FILTER CLOGGED REMOVE COVER AND CLEAN SOLUTION LINE CLOGGED REMOVE AND BLOW OUT WITH COM PRESSED AIR SOLUTION VALVE CLO...

Page 30: ...RE REDUCE PRESSURE WITH SWITCH WORN DRIVE TIRE REPLACE TIRES HEAVY SOAP CONCRENTRATION CONTACT LOCAL SERVICING DEALER PARKING BRAKE DOESN T WORK NOT ON A LEVEL FLOOR MOVE TO LEVEL SURFACE TO PARK MACH...

Page 31: ...7601 and 7602 ERROR Scrubdeck current over load This can occur when driving over a bump in the floor To restart turn OFF the Key and turn it on again To avoid this error either slow down on bumpy par...

Page 32: ...t the traction motor cable first 8 7802 ERROR The traction motor pulled excessive current perhaps running a ramp for more than the 60 seconds allow ing for this Turn OFF the Key turn on again and cont...

Page 33: ...rubdeck Down Pressure 0 350 lb 0 158 kg SOLUTION SYSTEM Solution Tank Capacity 68 gal 257 liters Solution Flow Rate 0 1 5 gpm 0 4 lpm Solution Filter Stainless In line RECOVERY SYSTEM Recovery Tank Ca...

Page 34: ...y 028 17 421P 20 421P 23 421P Nylon 016 17 421N 20 421N 23 421N Tampico 17 421T 20 421T 23 421T Pad Driver 17 421D 20 421D 23 421D Diamond Driver 17 421DD 20 421DD 23 421DD ROUND DISK PADS NOTICE The...

Page 35: ...028 N A N A N A Nylon 016 32 521N 38 521N 44 521N SQUEEGEE BLADE KITS COMPLETE SQUEEGEE ASSEMBLIES SQUEEGEE SIZE 34 CYL 34 DISK 40 CYL 40 DISK 46 CYL 46 DISK GUM RUBBER BLADE KIT LINATEX BLADE KIT CO...

Page 36: ...36 XR OP EN SOAP CHOICES TRADITIONAL DRUMS TOTES WALL MOUNTED SUPERCON DEMO RENTAL QUARTS ONBOARD AUTO DISPENSING Industrial Commercial Environmentally Safe...

Page 37: ...hile leaving no residue behind The result is a clean non slip surface ready for immediate use The Heavy Duty concentrate is a Super alkaline detergent formulated for heavy soil grease and thick buildu...

Page 38: ...damage images required or 1 000 hours Squeegee Blades Wiper Blades Skirts and Curtains Caster Wheels Squeegee Wheels and Bumpers Lights Strobe Headlights or Bulbs Chains and Belts Filters Screens and...

Page 39: ...r and correct installation Correct operation of the main broom and side broom levers and understands to park with brushes in UP position Trained on the Wet Sweep bypass door and not to operate through...

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Page 42: ...RPS Corporation 2014 1711 South Street Racine WI 53404 www rpscorporation com www factorycat com www tomcatequip com Tel US 800 634 4060 Tel Int 011 262 681 3583 Fax 866 901 3335...