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User Manual

Rev. 1.0 - 15/12/06

PJ500C-LCD & PJ1000-LIGHT

Four LEDs on the front panel provide for machine status indication (ON, FAULT/

LOCK, FOLDBACK, RF MUTE) and two yellow LEDs provide Power Supply fault 

indication.

The amplifier management software is based on a menu system. User has four 

navigation buttons available to browse submenus: 

ESC

,  ,  , and 

ENTER

The rear panel features the mains input connectors with a mains voltage switch 

(chap. 6.2) to select the appropriate mains input voltage, RF input and output 

connectors,  telemetry  connector,  protection  fuses,  interlock  input  and  output 

connectors and a BNC connector that provides an RF test point with level being 

-60 dB lower than power ouput.

Summary of Contents for PJ500C-LCD

Page 1: ...PJ500C LCD PJ1000 LIGHT User Manual Volume 1 Manufactured by Italy...

Page 2: ...bound in Italy No part of this manual may be reproduced memorized or transmitted in any form or by any means electronic or mechanic including photocopying recording or by any informa tion storage and...

Page 3: ...nd Rear Panel Description 20 6 1 Front Panel 20 6 2 Rear Panel 21 6 3 Connectors description 22 7 Technical Specifications 23 8 Operating principles 24 8 1 Power supply 24 8 2 Interface board SL010IN3...

Page 4: ...PJ500C LCD PJ1000 LIGHT ii User Manual Rev 1 0 15 12 06 This page was intentionally left blank...

Page 5: ...incidental defects 5 Re shipment costs or insurance of the unit or replacement units parts Any damage to the goods must be reported to the carrier in writing on the shipment receipt Any discrepancy or...

Page 6: ...ment of electrical Burns 3 2 1 Extensive burned and broken skin Cover area with clean sheet or cloth Do not break blisters remove tissue remove adhered particles of clothing or apply any salve or oint...

Page 7: ...0C LCD e PJ1000 LIGHT are compact design and user friendliness Another key feature is its modular concept design the different functions are performed by modules with most connections achieved through...

Page 8: ...are is based on a menu system User has four navigation buttons available to browse submenus ESC and ENTER The rear panel features the mains input connectors with a mains voltage switch chap 6 2 to sel...

Page 9: ...s and capabilities Please see the relevant sections for additional details IMPORTANT When configuring and testing the transmitter in which the amplifier is integrated be sure to have the Final Test Ta...

Page 10: ...re used PJ500C LCD 230 Vac 115 Vac PJ1000 light 230 Vac 115 Vac Main Power Supply fig 6 2 item 7 e 20 2x 25A type 10x38 2x 25A type 10x38 Service power supply fig 6 2 item 19 1x 1A type 5x20 1x 2A typ...

Page 11: ...RF output see figure 6 2 to an adequately rated dummy load or to the antenna WARNING Electric shock hazard Never handle the RF output connector when the machine is powered on and no load is connected...

Page 12: ...FF and output power set to upper limit unless otherwise specified by customer 5 1 2 Pilot exciter setup Set up the pilot exciter so that the output power it delivers to a matched load equals the maxim...

Page 13: ...wer check and setup Go to Pwr menu figure 5 2 menu 5 and look up forward output power Fwd reflected power Rfl and input power Inp readings With drive power set as specified in the Final Test Table amp...

Page 14: ...power reading on the display will be 0 zero whereas the SET bar which you can control using the keys provides a graphic display of the amount of power that will be delivered the moment you switch back...

Page 15: ...is Menu 2 Next to SET indication a bar provides a graphic display of preset output power The filled portion of the bar is proportional to set power level Example 100 output power Full bar 1000W in out...

Page 16: ...er never exceed the specified power rating NOTE Exciter drive power setting should never exceed 20W or it will trigger an Overdrive Alarm NOTE If power is set to 0 W in the edit mode the INTERLOCK OUT...

Page 17: ...Screen Power Setup Menu Default Menu Figure 5 2 When the display is off touching any key will turn on backlighting When the display is on pressing the ESC button chap 6 1 from the default menu menu 1...

Page 18: ...achine operation In the LOCAL mode the machine can read and modify its operating parameters through the navigation keys and the management firmware whereas all other sources are locked out In the REMO...

Page 19: ...setting go to the default menu menu 1 as outlined earlier 5 4 3 Power Amplifier P A Menu This screen is made up of four lines that can be scrolled using the buttons and shows the readings relating to...

Page 20: ...s the cause for the stop chap 5 3 4 1 After 15 seconds the machine attempts to re start if a new alarm condition is detected cycle is repeated over and over again up to 10 times maximum If machine re...

Page 21: ...r threshold exceeded Alarm 3 Monitoring cycle is as follows An alarm condition occurs Alarm is displayed and device is locked out for 15 sec Operating conditions are restored Verification Upon reachin...

Page 22: ...control mode press Reset Alm in the alarm menu menu 7 or power off and back on again using the POWER switch chap 6 2 Machine set to REMOTE control mode power off and back on again sending the appropr...

Page 23: ...ess becomes significant when the exciter is connected in an RVR transmission system that uses this protocol Do not change it unless strictly required 5 4 6 Version Menu Vrs This screen holds machine v...

Page 24: ...an external interlock signal 5 CONTRAST Display contrast trimmer 6 ESC Press this button to exit a menu 7 Navigation button used to browse menu system and edit parameters 8 Navigation button used to b...

Page 25: ...INTERLOCK OUT Interlock output BNC connector when the transmitter goes into stand by mode the normally floating central connector is connected to ground 11 SERVICE DB9 connector for factory setting 1...

Page 26: ...for power limitation AGC 3 GND Ground 4 SDA IIC I O Serial for IIC communication 5 VPA Tlm ANL OUT PA supply voltage 3 9V F S 6 FWD Tlm ANL OUT Forward power 3 9V F S 7 Power Good DIG OUT Signalling...

Page 27: ...onnector DB9 F DB9 F Factory reserved for firmware program I2 Cbus Connector Modem Connector RS485 Serial Interface Connector Remote Interface Connector DB15F DB15F IIC 5 analog digital inputs 5 analo...

Page 28: ...SURGE PROT PFC or RECTIFIER LED CARD R F INPUT R F OUTPUT RF MODULES MAINS R F 2 X R F 2 X R F R F DC 2 X 50VDC 2 X VPA 50VDC 2 X VPA 50VDC FWD PWR RFL PWR BIAS PS ALARM VOLTAGE REG SERVICES PS 3 dB A...

Page 29: ...commodates a bank of surge arresters that protect the machine from any surge events in the power mains Mains voltage is brought from this module to the main Power switch on the front panel figure 6 1...

Page 30: ...rforms the following tasks It uses AC voltage from transformer TR1 to generate and distribute service power supply over the panel board It controls and provides interfacing of the mains surge protecti...

Page 31: ...tter Splitter Board code SLSITEX500L1 for PJ500C LCD or SLSPLTEX1KL1 for PJ1000 LIGHT splits the incoming power input signal equally to all RF modules The combiner Combiner Board code SLCOTEX500L1 for...

Page 32: ...Ext AGC RFL Temperature too high Any one RF module drawing too much current 8 8 External Telemetry Interface Board SLTLMTXLCD03 This board provides an I O interface for the CPU with the outside envir...

Page 33: ...us components pointed out 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Figure 9 1 1 Bias Board SLBIAS1K3U 2 2 Pass through Filter Board SLFILPJ1KM 3 Low Pass Filter Board SLLPFTEX1KL 4 Panel Board SL007PC2002...

Page 34: ...m View PJ500C LCD The figure below shows the equipment bottom view with the various components pointed out Figure 9 2 1 Filter PS Board SLFILPSPJ1KC 2 LED PS Board SLLEDPSTEX1K 3 Interface Board SL010...

Page 35: ...rd SLFILPJ1KM 3 Low Pass Filter Board SLLPFTEX1KL 4 Panel Board SL007PC2002 5 FAN1 Cooling Fan VTL4184 6 Power Factor Correction Board PFCPSL1000 7 50V 34A Power Supply PSL5034 8 Pulse Protection Boar...

Page 36: ...View PJ1000 LIGHT The figure below shows the equipment bottom view with the various components pointed out Figure 9 4 1 Filter PS Board SLFILPSPJ1KC 2 LED PS Board SLLEDPSTEX1K 3 Interface Board SL01...

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