Rabe KORMORAN PL V 180, Operating Instructions Manual

Page 1: ...e g b d e OPERATING INSTRUCTIONS EN TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS FR Serial no KORMORAN PL V 180 PL VHA 180 Semi mounted reversible plough with single wheel to plough on land or i...

Page 2: ......

Page 3: ...ition Frame that is locked to the housing horizontally Folded in offset setting jig Safety stop on the wheel block Implement lowered Check that it cannot come into contact with the ground Leave 30 to...

Page 4: ...plumb line s adjustment screws to the top 1st pass 26 Place the implement on the ground 27 Use the support bolt to adjust the working depth setting on the rear wheel block and the tractor s lifting ar...

Page 5: ...ch 30 7 4 5 Special attributes of the selection switch 31 8 Preparing the implement before working 31 8 1 Location of the adjustment points 31 8 2 Adjusting the working width 32 8 3 Adjusting the whee...

Page 6: ...uring operation 46 10 8 Adjust disc coulter additional equipment 46 10 8 1 Adjusting the disc coulter s working depth 46 10 9 Adjusting the disc coulter side overlap 47 10 9 1 Adjusting the at rod 47...

Page 7: ...ive Directive regarding conformity of machines Machinery Directive 2006 42 EC 1 4 Markings on the device 1 4 1 Type plate The type plate comprises the following elements 2 3 4 1 5 Key 1 Implement seri...

Page 8: ...letely stable when setting down When your implement is set down ensure that it is stable to prevent accidents or material damage occurring 2 1 4 Hydraulic circuit and hydraulic connections CAUTION The...

Page 9: ...transport folding mechanism ensure that there are no people or hindrances in the pivot range when folding the elements in or out Take care when driving particularly on curves and in narrow streets Be...

Page 10: ...34 UI 1833 UI 1833 UI 1833 UI 1851 UI 1851 UI 1828 UI 1845 UI 1828 UI 1830 UI 1830 UI 1861 UI 1860 UI 1834 UI 1851 UI 1841 UI 1861 UI 1861 UI 1834 6 9 14 3 9 5 2 4 10 6 4 7 10 8 1 1 9 5 9 5 5 2 13 11...

Page 11: ...here to the information in the operating instructions when disposing and repairing 9 UI 1860 Risk of crushing in this area Never work in a crushing hazard zone as parts can move here Item Label Descri...

Page 12: ...DW FDW 1 Rack turning gear Rapid action coupling cat 3 cat 4 Chassis GMXVWDEOH VXSSRUW PP Z shaped rear bar Option of adding two additional plough bodies one at the front and one at the back Working w...

Page 13: ...esignation Maximum working depth approx cm Working width up to approx cm Weight kg Description BP 331 WS 30 45 35 Single part share with Plasmabid hard coating no reversible points BP 322 PS 38 50 60...

Page 14: ...nd 6 OO DFFRUGLQJ WR WKH GLUHFWLRQ RI WKH K GUDXOLF RZ DQG WKH UDFN moves from left to right or from right to left The movement is transferred to the pinion item 1 which causes the main chassis to rot...

Page 15: ...VXUIDFH WR EH ZRUNHG RQ 0D LPXP WRWDO SHUPLVVLEOH ZLGWK RI WKH WUDFWRU 3 50 m 16 working width gap between the outside of the rear tyre and the plough furrow is 0 25 m IMPORTANT Do not work inside the...

Page 16: ...ent s plumb line If ploughing inside the track using the tractor put the front adjustment wheels down Offset Opening the offset setting jig the working width of the 1st plough body is controlled using...

Page 17: ...block can be steered The wheel can be aligned and the implement steered by actuating the turning system with rack and pinion The wheel is used as a supporting wheel and to transport the implement A s...

Page 18: ...coulter additional equipment 5 Key 5 Add on coulter The add on coulter ensures that the wall of the furrow is cut cleanly and protects the front mouldboard edge on the plough body 4 8 Trash board addi...

Page 19: ...n the hydraulic stone protection system an intermediate leg 1 with a hydraulically supported lifting device is inserted The hydraulic lifting device protects the leg and the plough body against damage...

Page 20: ...soils with a medium texture 15 to 30 clay Output for soils with a heavy texture 50 clay 5 103 132 kW 140 180 hp 118 147 kW 160 200 hp 6 132 162 kW 180 220 hp 147 177 kW 200 240 hp 7 162 191 kW 220 260...

Page 21: ...HV RQ WKH LPSOHPHQW LV DV VPDOO DV possible 3 1 2 Key 1 Position 1 2 Position 2 3 Cylinder Tables for maximum total permissible width of the tractor Working width of the plough bodies Implement betwee...

Page 22: ...between the centre of gravity of the tool attached to the front and the front axle b Tractor wheelbase c Distance between the centre point of the rear axle and the centre of the tractor linkage drawba...

Page 23: ...least 30 mm lifting remains available to the lifting cylinders in the working position This enables the amplitude of the coupling height to be adjusted from the driver s cab and guarantees that the tr...

Page 24: ...SHG ZLWK OLIWLQJ DUPV ZLWK HG ball joints IMPORTANT Check that the diameters of the ball joints on the tractor and the bolts on the implement match Unscrew the implement s bolts by removing the lockin...

Page 25: ...s the latch is completely free raise it and lock it into the top position remove the spring pin and then the bolt raise the latch and then re insert the spring pin and the bolt to hold the latch in th...

Page 26: ...ed implement until the supports item 1 are no longer in contact with the ground 2 3 Key 2 Bolts 3 Locking pins x 2 Remove the locking pins item 3 from the bolts item 2 Remove the pins from their holde...

Page 27: ...lement 6 3 Uncoupling the implement from the tractor CAUTION Ensure that nobody is standing close to the implement before lowering it IMPORTANT Before unhitching the implement ensure that the JURXQG L...

Page 28: ...tem 0D LPXP SUHVVXUH EDU 03D Position the connections for the hydraulic couplings correctly to prevent any risk of oil escaping 7 3 Hydraulic connections Clean the coupler on the implement and the tra...

Page 29: ...r the housing items 2 and 5 must be connected properly The tractors are equipped with a connector 3 pin DIN plug European standard in the cab Power supply for the selection switch item 2 If there is a...

Page 30: ...e wire 3 Terminal 32 free The cables for the function selector switch are connected to the 3 pin DIN plug as follows The brown cable to terminal 15 30 The blue cable to terminal 31 7 4 4 Using the fun...

Page 31: ...hen switching on The selection switch can be in the following positions when switching on Function 1 default setting The function that was active when the selection switch was switched off KDQJH WKH F...

Page 32: ...m in the tractor s cab The system comprises a hydraulic cylinder and a double rod outside the chassis This position makes maintenance and adding bodies easier A scale item 2 shows the working depth of...

Page 33: ...raulic hose for the automatic stone protection system to a single acting control device on the tractor 2 Open the shut off valve 3 Adjust the hydraulic pressure on the manometer 4 Once the pressure ha...

Page 34: ...still they must project slightly 1 to 2 cm so that they are aligned perfectly when working due to the tyres pressing into the soil 5DLVH D ZKHHO GXULQJ WKH UVW SDVV RU UHPRYH LW WR FDUU RXW WKH openin...

Page 35: ...open when working so that the 1st plough body has the same width as the others Minimum inner clearance between the rear tyres 1 30 m 100 cm between the plough bodies Minimum inner clearance between th...

Page 36: ...ISO 272 Nm Ib ft M 16 71 53 24 Torque fastening screw Size Quality grade 8 8 LGWK DFURVV DWV DIN ISO 272 Nm Ib ft M 16 71 53 24 8 9 Combined transport and supporting wheel IMPORTANT Check the general...

Page 37: ...urn 1 Key 1 Safety latch IMPORTANT The manual block is obligatory to keep the imple ment in the transport position and to therefore se cure its position If the rotary distributor is handled incorrectl...

Page 38: ...lts 2 1 3 Remove the pin item 1 and remove the bolts item 2 Tilt the stop item 3 2 1 Guide the bolt item 2 into its holder and re insert the pin item 1 2 1 2 1 Key 1 Safety latch 2 Implement frame Use...

Page 39: ...ies 2EVHUYH WKH PD LPXP D OH ORDG DQG WKH WRWDO SHUPLVVLEOH ZHLJKW ZKHQ GULYLQJ QVXUH WKDW WKH WUDFWRU V IURQW D OH load never falls below 20 of the tractor s empty weight If necessary attach weights...

Page 40: ...aise the front wheel by the amount that corresponds to the required working depth Remove the front adjustment wheel and control the working depth using the tractor s lifting arm Adjusting the wheel he...

Page 41: ...lough bodies work at the same depth Adjustments Ensure that the front adjustment wheel is adjusted correctly see 8 6 Use the rear wheel s screw to adjust the working depth see 10 2 Lower the tractor s...

Page 42: ...Adjusting the offset width of the 1st track 2SHQ WKH RIIVHW VHWWLQJ MLJ WR LWV PD LPXP SRVLWLRQ 7KH IURQW adjustment wheel must run in the track from the previous pass W KHOSV WKH GULYHU ZKHQ VWHHULQ...

Page 43: ...Rear Implement rear wheel Front height adjustment for the 1st pass Lower the tractor s lifting arms so that the 1st plough body goes LQWR WKH HDUWK ZLWKRXW FDXVLQJ H FHVVLYH DFFXPXODWLRQV Adjusting t...

Page 44: ...l s screw to adjust the working depth see 10 2 Adjust the tractor s lifting arm height so that the implement is horizontal Position the bolt on the top link The top link s bolt must be higher on the i...

Page 45: ...s travel range IMPORTANT If the 1st plough body picks up too much earth a furrow can occur The mouldboard is not long enough to cover the furrow again Return the mouldboard to a normal working positio...

Page 46: ...ment page 12 chapter 10 7 3 Adjustments during operation During operation you can make or modify the following settings Adjust disc coulter additional equipment Adjust standard skimmers additional equ...

Page 47: ...ng screws 1 Adjust the disc coulter s overlap 2 Tighten the fastening screws 1 to the correct torque Torque Size Quality grade 10 9 LGWK DFURVV DWV Nm Ib ft M 20 661 488 30 10 9 2 Adjusting the round...

Page 48: ...hen swinging out Tighten the clamping bolt to the correct torque Torque Size Quality grade 8 8 LGWK DFURVV DWV Nm Ib ft M 16 230 170 24 10 10 Adjusting the round rod for the standard skimmers addition...

Page 49: ...IN ISO 272 Nm Ib ft M 20 464 342 24 Size Quality grade 10 9 LGWK DFURVV DWV Nm Ib ft M 20 661 488 30 10 10 3 Adjusting the round rod s throwing angle Adjustment instructions Adjust the standard skimme...

Page 50: ...Vari Fix adjustment T H 0 5 10 15 20 25 30 35 40 cm cm 0 5 10 15 20 25 30 35 40 body working depth T Vari Fix minium distance H Example working depth T 22 cm Vari Fix dist H 16 cm Use the diagram to d...

Page 51: ...Adjustment Vari Heavy Duty T H 0 5 10 15 20 25 30 35 40 cm cm 0 5 10 15 20 25 30 35 40 body working depth T Vari Heavy Duty minium distance H Example working depth T 22 cm Vari Fix dist H 16 cm Use t...

Page 52: ...fastening screw 1 to the correct torque Adjust the support bolts 3 to contact Torque Size Quality grade 8 8 LGWK DFURVV DWV DIN ISO 272 Nm Ib ft M 12 137 101 19 10 14 Adjust subsoiler additional equip...

Page 53: ...Collect drained hydraulic oil in closed clean containers that are intended for this purpose 11 2 Used tyres CAUTION Storing leaving or disposing of used tyres in nature or burning used tyres in the op...

Page 54: ...ot open drill weld or carry out any work on hydraulic reservoirs IMPORTANT Replace hydraulic hoses with those with the same technical properties IMPORTANT Collect the hydraulic oil reservoirs and tyre...

Page 55: ...ation points on the swivel joint for the depth control wheels 10 Lubrication points on the wheel hub for the depth control wheels 11 12 Lubrication points on the consoles 13 15 Lubrication points on t...

Page 56: ...turning gear Rotary housing 3 12 hours 4 Cardan shaft 1 12 hours 5 Pinion support 1 12 hours 6 Lubrication device on the offset arm Hydraulic cylinder 2 12 hours 7 UP D OH 1 12 hours 8 Lubrication dev...

Page 57: ...osition Quantity 10 Front wheel set Wheel hub 2 12 hours 11 Console Pivot point 1 60 hours 12 Width adjustment 1 60 hours 13 Hydraulic stone protection system Intermediate leg 13 15 14 1 60 hours 14 1...

Page 58: ...up Position Quantity 17 OH on the supporting frame 1 12 hours 18 Central chassis 2 12 hours 19 RUL RQWDO D OH on the supporting frame 1 12 hours 19 RUL RQWDO D OH on the supporting frame 1 12 hours 20...

Page 59: ...The lubrication points installed on the pivot points enable the D OHV WR EH OXEULFDWHG Clean the lubrication points after each lubrication process impurities can block the feed pipe If a lubrication d...

Page 60: ...t to prevent it rolling away Secure tractor against being started up remove ignition key 14 1 1 Replacing the leg shear bolt Repair instructions 1 1 2 3 Key 1 Shear bolt x1 2 Washer x1 3 Nut x1 The nu...

Page 61: ...ft 0 10 9 460 Nm 339 lb ft 0 12 9 640 Nm 472 lb ft 0 10 9 780 Nm 575 lb ft 14 1 2 Replacing the Vari Heavy Duty VHD skimmer shear bolt Mounting 1 2 3 4 1 0 SLYRW EROW 2 M6 self locking nut 3 0 VKHDU...

Page 62: ...ubsoiler side 4 Place the washer on and tighten the fastening nut Tighten the shear bolt and the pivot bolt to the correct torque Torque shear bolt Size Quality grade 4 6 LGWK DFURVV DWV DIN ISO 272 N...

Page 63: ...e 1 2 Key 1 Hydraulic jack 2 Wheel support Position the hydraulic jack item 1 1 Key 1 Nuts x 8 Remove the wheel nuts item 1 Actuate the hydraulic jack until the wheel is no longer in contact with the...

Page 64: ...TANT The implement has a CE mark Only use new original spare parts that are approved by the manufacturer Ensure that the spare parts are installed correctly and are attached in the correct direction I...

Page 65: ...77 109 85 794 82 M24 36 809 82 51 597 04 1148 117 09 847 22 1343 136 98 991 13 M27 41 1201 122 50 886 33 1706 174 01 1259 02 1997 203 69 1473 78 M30 46 1628 166 05 1201 46 2311 235 72 1705 51 2704 275...

Page 66: ...pment into the storage position L A 2 1 Key 1 Shear bolt 2 Pivot bolt Before shutting down the subsoiler on the ground side must be moved from the working position W to the storage position S Installa...

Page 67: ...CE DECLARATION OF CONFORMITY 67 9901 00 23EN00 01 2016 17 CE DECLARATION OF CONFORMITY Type Serial no Designation Kormoran PL VHA Semimounted reversible plough Aufsattel Drehpflug...

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Page 70: ...Langeais France Tel 33 2 47 96 72 61 Fax 33 2 47 96 71 85 info rabe gb fr www rabe gb fr RABE Am Rabewerk 1 49152 Bad Essen Germany Tel 49 0 54 72 771 0 Fax 49 0 54 72 771 195 info rabe gb de www rab...