Racine Railroad Products 910088, Operating And Maintenance Manual

Page 1: ...hone 262 637 9681 Email custserv racinerailroad com racinerailroad com Unit 3 Hartington Industrial Estate Chesterfield Derbyshire S43 3YF Phone 0330 164 1375 Email info racinerailroad co uk racinerai...

Page 2: ...shire S43 3YF Phone 0330 164 1375 Email info racinerailroad co uk racinerailroad co uk 1 inch Hydraulic Impact Wrench 910088 Record of Changes No Date Description of Changes Rev 1 10 2018 Branding Upd...

Page 3: ...Hydraulic Fluid Requirements 9 Installation Instructions 10 Hose Requirements 10 Hose Types 10 Hydraulic Hose Recommendation 11 Hydraulic Fluid Recommendation 12 Tool Connecting Procedures 12 Disconne...

Page 4: ...910088 1 inch Hydraulic Impact Wrench racinerailroad com racinerailroad co uk 3 2023 Rev 2 3 Original Instructions Page 4 of 25 This page was intentionally left blank...

Page 5: ...chine for other than its intended purpose Please read these instructions when using this tool which can only be used for the specified purpose This instruction manual should be kept throughout the lif...

Page 6: ...ly trained and authorized personnel should be allowed to operate this machine In addition all personnel at the worksite should be aware of the safety concerns and their individual responsibilities pri...

Page 7: ...ds arms feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure that all guards covers belts ho...

Page 8: ...from an enclosed style handle A On the handle is a trigger that is used to operate the impact wrench On some models a trigger lock prevents accidental operation of the tool B A forward handle provide...

Page 9: ...ses for cuts crushing leaks or abrasion which may be a safety hazard or reduce fluid flows The following fluids work well over a wide temperature range at startup allow moisture to settle out and resi...

Page 10: ...ecautions when inspecting tool Connect the tool to the power source Hold the impact by the handles resting it on the ground When the trigger is pulled the socket should rotate Release the trigger and...

Page 11: ...or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover The rated working pressure of the hydraulic hose must be at least 175...

Page 12: ...rea position them where personnel will not be at risk of tripping over them where vehicles can run over the hoses Do not lay hose over sharp objects Pressurized fluid escaping from a damaged hose can...

Page 13: ...hydraulic power source return port from the tool OUT port 6 To prevent contamination always install dust caps over the hydraulic ports of the tool when disconnected Section 3 Tool Operation Personal P...

Page 14: ...necting them 7 Connect hoses from power source to the tool It is recommended that you connect the return hoses first and disconnect last to minimize or avoid trapping pressure within the tool 8 When c...

Page 15: ...when holding the tool with the trigger in the right hand pushing the spool to the right for clockwise rotation Pushing the spool to the left rotates the socket counter clockwise 3 Hold the tool secure...

Page 16: ...ull back on the handle to align the upper holes in the handle pole and the holes in brace arm 6 Insert a 1 4 6 35 mm pin into the hole as illustrated 7 Align trigger linkage with the hole in the end o...

Page 17: ...ary 3 To prevent contamination always install dust caps over the hydraulic ports when disconnected Weekly 1 Grease the impact mechanism using the grease zerk located on top of the motor adapter plate...

Page 18: ...at the hydraulic power source is supplying the correct hydraulic flow and pressure to the tool as listed in the table Be sure you are using an accurate flow meter Check the flow with the hydraulic flu...

Page 19: ...ressure too high Should not exceed 250 psi 17 Bar and 10 gpm 38 lpm Dirty spool Remove and clean spool and replace O rings and backups Control linkage Inspect linkage between trigger and valve spool H...

Page 20: ...anty related problems Contact our Technical Service Department to coordinate Non Warranty Technical or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstance...

Page 21: ...466616 Trigger 467015 Lock Trigger 467016 Control Manifold 467560 Whip Hose 467904 Assembly View and Parts List ITEM P N DESCRIPTION QTY 1 LOCK WASHER 3 8 5 2 LOCK WASHER 5 3 WASHER 1 4 FITTING 1 8 AL...

Page 22: ...E MOTOR ADAPTER 1 30 466536 TRIGGER HANDLE 1 31 395245 FRONT HANDLE 1 32 395247 BRACKET HAND FORWARD 1 33 467015 TRIGGER 1 34 467016 LOCK TRIGGER 1 35 468598 BRACKET TRIGGER 1 36 395248 PIN HANDLE LOC...

Page 23: ...910088 1 inch Hydraulic Impact Wrench racinerailroad com racinerailroad co uk 3 2023 Rev 2 3 Original Instructions Page 23 of 25...

Page 24: ...910088 1 inch Hydraulic Impact Wrench racinerailroad com racinerailroad co uk 3 2023 Rev 2 3 Original Instructions Page 24 of 25...

Page 25: ...te of the claim for replacement Ordinary wear and tear abuse misuse and neglect are not covered by this warranty Depending upon the circumstances we may provide technical assistance and or technical s...