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910106 – Web Grinder

 

 

Phone: (262) 637-9681  

Email: 

custserv@racinerailroad.com 

www.racinerailroad.com

 

1.2019 Rev 2 

Page 

10

 of 

26

 

 

Installation Instructions 

Unpacking Instructions 

Upon receiving your Web Grinder promptly remove it from the shipping container. Always keep top 

side of container up. Inspect unit for damage which may have incurred during shipping and report it to 

carrier for claim.  

Tool Preparations 

Some Web Grinder are shipped with the handles removed 

from the frame to conserve space. 
If your web grinder is shipped in this manner, insert the 

handle tube into the frame and tighten the locking lever to 

secure the handle in place.  
When inserting the handle, avoid kinking the hoses, they 

should flow in a hanging arc from the motor to the handle. 
Web grinders are shipped without grinding stones, unless 

otherwise requested, so a stone will need to be installed 

before operation.

 

 

Hydraulic fluids are thicker in cold weather; therefore, run the engine at low idle long enough to bring 

the fluid temperature up to minimum of 10

°

C/50 F or until the top of the hydraulic tank feels warm, 

before operating tool. 

 

Never stick foreign objects, fingers, or other extremities into 

moving mechanism. Failure to follow these instructions may lead 

to severe personal injury or tool damage.

 

Testing  

Before operating the Web Grinder it is important to inspect the grinding wheel for damage, replace as 

required. Check that all guards and securely in place before operating the tool. Follow all safety 

precautions when inspecting tool. 
All testing must be done by a trained technician. 
1.  To test the web grinder, apply a thin strip of masking tape to the outer edge of the grinding stone.   
2.  Secure the grinder by clamping it in a vice or other suitable device with the stone positioned clear of 

any objects. 

3.  Connect the tool to a suitable power source. See 

Hose Connecting Procedures

 section for installation 

details.  

4.  Engage the trigger and run the grinder at maximum speed.  
5.  Use a strobe light tachometer to measure the RPM's.  

  The wheel should be rotating between 3300 rpms and 3700 rpms. 

  If the RPM's do not fall in this range, see 

Troubleshooting

 in the Maintenance section. 

6.  When testing is complete, disconnect the tool from the power source and remove it from the vice. 

 

When testing the lock installer, follow all safety guidelines. 

 

Summary of Contents for 910106

Page 1: ...Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Web Grinder 910106 Operating and Maintenance...

Page 2: ...il custserv racinerailroad com www racinerailroad com 1 2019 Rev 2 Page ii Web Grinder 910106 Record of Changes Rev No Date Description of Changes Rev 1 6 2012 Release Rev 2 1 2019 Manual format brand...

Page 3: ...tallation 8 Specifications 8 Installation Instructions 10 Hose Requirements 11 Hose Types 11 Hydraulic Hose Recommendation 12 Hydraulic Fluid Recommendation 12 Hose Connecting Procedures 13 Disconnect...

Page 4: ...dle bar which when released stops the rotation of the motor The trigger features a lock system to prevent accidental activation Warranty Terms and Conditions Warranty Period Each new machine and new p...

Page 5: ...ng a parts order please provide the following information Company Name and Billing Address Purchase Order Number and Issuing Authority Shipping Address Special Handling Instructions Contact Phone Numb...

Page 6: ...tuation is not moderate or minor injury could occur Note Indicates an essential operating procedure practice or condition No personal injury is possible Machine Use and Safety Precautions Failure to f...

Page 7: ...nsible manner Exercise caution when fueling working on or near rotating or moving components hot components and fuel systems Be aware of potential fire hazards and prevent sparks exhaust etc from star...

Page 8: ...Stone 34 lbs 15 42 kg Circuit 10 GPM 2000 psi 38 LPM 138 bar Hydraulic Fluid Requirements Viscosity Fluid Thickness USA Metric 50 F 450 SSU Max 10 C 95 Centistokes 100 F 130 200 SSU 38 C 27 42 C S 140...

Page 9: ...capacity should be 5 hp 3 73 kW at a 40 F 22 C difference between ambient temperature and fluid temperature A minimum of 25 micron filtration is required for the hydraulic system For cold weather star...

Page 10: ...the hydraulic tank feels warm before operating tool Never stick foreign objects fingers or other extremities into moving mechanism Failure to follow these instructions may lead to severe personal inju...

Page 11: ...m and back to the tank will be higher This will reduce tool power Important Oil should always flow from the male coupler through the female coupler Note The pressure increases in uncoupled hoses left...

Page 12: ...urn 5 8 3 4 16 19 SAE 100R2 10 SAE 100R3 12 SAE 100R8 10 SAE 100R7 12 9 to 12 24 to 45 100 to 200 30 to 60 Pressure Return 3 4 1 19 25 4 SAE 100R2 12 SAE 100R1 16 SAE 100R8 12 SAE100R7 16 The rated wo...

Page 13: ...return tank R hose from the power source to the tool 5 Securely connect the supply pressure P hose from the power source to the tool It is recommended that you connect the return hoses first and disc...

Page 14: ...e tool IN port 5 Disconnect the return tank hose to the hydraulic power source return port from the tool OUT port 6 To prevent contamination always install dust caps over the hydraulic ports of the to...

Page 15: ...t can be adjusted to accommodate the operator s comfort zone Loosen the locking lever on the frame adjust the handle height and tighten the lever to lock handle in place Locking Lever The handle posit...

Page 16: ...place Failure to follow these instructions may lead to severe personal injury Inspect the wheel guard and fasteners for damage Repair any damage before using the tool Wheel inspection Before mounting...

Page 17: ...the pin in apply enough force to loosen the retaining nut and remove it Arrow A 4 Remove the backup flange and used grinding stone Arrow B 5 Check that the blotter came off with the stone and did not...

Page 18: ...il and will not jump off Figure 3 6B Frame at a slight angle to the rail Web Grinder on the rail Operation 1 Connect the hoses See Hose Connecting Procedures for details 2 Position web grinder on the...

Page 19: ...k couplers and hoses are safe to use Storage Preparation Cover male and female hose whips Store in the upright position Secure tool to prevent it from being knocked over Store the Web Grinder on a smo...

Page 20: ...ored in a dry area and not be subjected to exposure to water or other solvents Also avoid freezing temperatures and humid conditions which cause condensation on the wheels Thin organic bonded wheels r...

Page 21: ...proper way to connect and disconnect tools from the hydraulic systems Problem Cause Remedy Tool will not run Power source Check power source flows and pressure 8 10 gpm 30 38 lpm at 2000 psi 150 bar C...

Page 22: ...al or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or fiel...

Page 23: ...910106 Web Grinder Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2019 Rev 2 Page 23 of 26 Web Grinder Assembly...

Page 24: ...910106 Web Grinder Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 1 2019 Rev 2 Page 24 of 26...

Page 25: ...4nc X 1 2 1 10 469854 PLUG 11 459997 FITTING 90 2 12 400687 BOLT 1 4 NC X 1 1 4 1 13 400686 BOLT 1 2 NC X 3 4 2 14 400713 BOLT 3 8 NC X 1 1 4 2 15 400716 BOLT 3 3 NC X 2 2 16 COVER COUPLER 1 17 467724...

Page 26: ...NG 2 42 PLATE MOTOR 1 43 468695 FLANGE DRIVE 1 44 468696 FLANGE OUTER 1 45 468697 SPACER MOTOR MOUNT 1 46 469715 SPINDLE 1 47 470834 ROLL PIN 2 48 468652 BOLT 3 8 X 3 4 BHAS 2 49 10000334 HYDRAULIC MO...

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