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Trak Jack - 910192

 

 

Phone: (262) 637-9681  

Email: 

custserv@racinerailroad.com 

www.racinerailroad.com

 

10.2019 Rev 3 

Page 

12

 of 

18

 

 

Disconnecting Hoses 

1.  Stop the hydraulic power source.  
2.  Depressurize the system. 
3.  Allow system and hydraulic fluid to cool.  
4.  Disconnect the supply (pressure) hose to the power source (pressure port) from the tool (IN port).  
5.  Disconnect the return (tank) hose to the hydraulic power source (return port) from the tool (OUT port).  
6.  To prevent contamination, always install dust caps over the hydraulic ports of the tool when 

disconnected.  

 

If injury results from escaping hydraulic fluid, seek immediate 

medical attention. Serious bodily injury may occur if proper 

medical attention is not administered immediately. 
Do not attempt to locate hydraulic leaks by feeling around hoses 

and fittings with your hands. Pinhole leaks can penetrate the skin.

 

Section 3: Tool Operation 

Before putting the Trak Jack into initial service, or after an extended period of being unused, perform a 

visual inspection for bent, broken, cracked, missing or worn components. 
Make sure the hydraulic fluid and lubricant level is correct. Fully extend and retract the rail jack without a 

load to ensure that the jack is primed. 

 

Overtightening the release valve can damage the valve seat. 

Do 

not

 use pliers or wrenches to tighten the release valve. 

Raising A Load  

1.  Before using the Track Jack, make sure that it is set on a firm surface capable of bearing the intended 

load. 

2.  Make sure the release valve is closed. Turn it clockwise until it is hand tight 
3.  Pump the handle until the toe lift or head lift plate rises to and engages the load. 

 

Make certain that the lifting toe is fully engaged on the load, and 

the entire jack is stable, before proceeding further. 

4.  Insert the jack handle fully into the handle socket and pump until the desired lift has been obtained. 
5.  Remove the jack handle from the handle socket once the load reaches its desired height. 
6.  Crib or block the load to prevent accidently dropping the load. 

 

 

Summary of Contents for 910192

Page 1: ...lroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Hydraulic Trak Jack 910192 Operating and Maintena...

Page 2: ...tserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page ii Hydraulic Trak Jack 910192 Record of Changes Rev No Date Description of Changes Rev 1 9 2017 Initial Release Rev 2 1 2019 Branding...

Page 3: ...Before Operating 7 Section 2 Specifications and Installation 8 Specifications 8 Installation Instructions 9 Hose Requirements 9 Hose Types 10 Hydraulic Hose Recommendation 10 Hydraulic Fluid Recommen...

Page 4: ...new machine and new parts of our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting customer service for fact...

Page 5: ...mber and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper operatio...

Page 6: ...feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure that all guards covers belts hoses and...

Page 7: ...at are damaged altered or in poor condition The reservoir must have enough hydraulic fluid to fully stroke the jack Use only approved hydraulic fluids Users must make sure that all safety related deca...

Page 8: ...ke single speed Advance rate per stroke 14 in 3 6 mm Pressure at rated load 7300 psi 500 bar Maximum pump handle effort 80 lbs 355 N Dimensions and Weight Baseplate Size 6 x 11 in 15 x 28 cm Lift Toe...

Page 9: ...ions Make sure all sockets are securely mounted Follow all safety precautions when inspecting tool Connect the tool to the power source Hold the impact by the handles resting it on the ground When the...

Page 10: ...SAE 100R8 10 5 to 8 19 to 30 100 to 300 30 to 90 Pressure Return 5 8 3 4 16 19 SAE 100R2 10 SAE 100R1 12 SAE 100R8 10 SAE 100R7 12 9 to 12 34 to 45 To 50 To 15 Both 5 8 16 SAE 100R2 10 SAE 100R8 10 9...

Page 11: ...return tank R hose from the power source to the tool 5 Securely connect the supply pressure P hose from the power source to the tool It is recommended that you connect the return hoses first and disco...

Page 12: ...Trak Jack into initial service or after an extended period of being unused perform a visual inspection for bent broken cracked missing or worn components Make sure the hydraulic fluid and lubricant l...

Page 13: ...hand tight 3 Pump the handle socket until the lifting toe or the head of the lifting toe firmly engages the more moveable of the two items Make sure personnel are clear of alI items being jacked befo...

Page 14: ...and re lubricated as necessary Keep the cylinder clean at all times Keep the piston retracted when not in use Operating lever and load bearing surfaces should be free of slippery material or fluids Ke...

Page 15: ...om of the fill plug 5 Before returning the jack to service fully extend the piston without a load by pumping the pump handle without the long extension handle If the fluid level is correct the pump ha...

Page 16: ...Release valve ball not seating properly Have hydraulic jack serviced by a qualified technician Relief valve set too low or malfunctioning Have hydraulic jack serviced by a qualified technician Seal fa...

Page 17: ...l or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field...

Page 18: ...Trak Jack 910192 Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page 18 of 18 Trak Jack Service Parts List...

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