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Trak Jack - 910192

 

 

Phone: (262) 637-9681  

Email: 

custserv@racinerailroad.com 

www.racinerailroad.com

 

10.2019 Rev 3 

Page 

6

 of 

18

 

 

Machine Use and Safety Precautions  

 

Failure to follow safety precautions when operating this equipment can 

result in serious injury or death to the operator or other persons in the 

area. 
Observe the following precautions whenever you are operating, working 

on or near this equipment. 

Do not

 use this machine for other than its intended purpose. 

Do not

 make any modifications without authorization or written approval from Racine Railroad Products. 

Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM 

parts. Using non-OEM parts may compromise the safety of the machine. 

Do not

 wear loose clothing, jewelry, radio belts, etc., when operating, working on or near this equipment. 

They can be caught in moving parts and may result in severe injury. 

Always

 wear appropriate personal protective clothing when operating this equipment: e.g. Orange safety 

vest, hard hat, safety glasses with side shields, hearing protection, steel-toed safety boots, leather gloves, 

dust respirator, etc. 

Always

 lift heavy objects with the knees and legs, not the arms and back.  

Always

 keep hands, arms, feet, head, clothing, etc., out of the operating area and away from all rotating 

or moving components when operating, working on or near this machine. 

Always

 make sure that all guards, covers, belts, hoses and operating components are in good working 

order and that all controls are in the appropriate position before starting the engine.  

Always

 make sure that all safety equipment installed properly and are in good working order. Do not 

operate the machine until unsafe conditions have been corrected. 

Always

 operate in a well-ventilated area and make sure that the air filters, air filter covers, and muffler 

are in good condition. 

Always

 keep the machine clean and free of debris. Operate the machine in a safe and responsible 

manner. Exercise caution when fueling, working on or near rotating or moving components, hot 

components and fuel systems. Be aware of potential fire hazards and prevent sparks, exhaust, etc., from 

starting fires on the machine and/or work area. 

Always

 comply with all instructions provided on any decals or placards installed on the machine and with 

any relevant amplifying information provided in this manual or other general operating procedures. 

Always

 shut disconnect the power source and make sure that all controls are in a safe position and 

install all appropriate locking and safety devices before doing any of the following: 

  Lubricating 

  Adjusting 

  Installing Tooling 

  Making Repairs 

  Performing Service 

 

 

Summary of Contents for 910192

Page 1: ...lroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Hydraulic Trak Jack 910192 Operating and Maintena...

Page 2: ...tserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page ii Hydraulic Trak Jack 910192 Record of Changes Rev No Date Description of Changes Rev 1 9 2017 Initial Release Rev 2 1 2019 Branding...

Page 3: ...Before Operating 7 Section 2 Specifications and Installation 8 Specifications 8 Installation Instructions 9 Hose Requirements 9 Hose Types 10 Hydraulic Hose Recommendation 10 Hydraulic Fluid Recommen...

Page 4: ...new machine and new parts of our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting customer service for fact...

Page 5: ...mber and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper operatio...

Page 6: ...feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure that all guards covers belts hoses and...

Page 7: ...at are damaged altered or in poor condition The reservoir must have enough hydraulic fluid to fully stroke the jack Use only approved hydraulic fluids Users must make sure that all safety related deca...

Page 8: ...ke single speed Advance rate per stroke 14 in 3 6 mm Pressure at rated load 7300 psi 500 bar Maximum pump handle effort 80 lbs 355 N Dimensions and Weight Baseplate Size 6 x 11 in 15 x 28 cm Lift Toe...

Page 9: ...ions Make sure all sockets are securely mounted Follow all safety precautions when inspecting tool Connect the tool to the power source Hold the impact by the handles resting it on the ground When the...

Page 10: ...SAE 100R8 10 5 to 8 19 to 30 100 to 300 30 to 90 Pressure Return 5 8 3 4 16 19 SAE 100R2 10 SAE 100R1 12 SAE 100R8 10 SAE 100R7 12 9 to 12 34 to 45 To 50 To 15 Both 5 8 16 SAE 100R2 10 SAE 100R8 10 9...

Page 11: ...return tank R hose from the power source to the tool 5 Securely connect the supply pressure P hose from the power source to the tool It is recommended that you connect the return hoses first and disco...

Page 12: ...Trak Jack into initial service or after an extended period of being unused perform a visual inspection for bent broken cracked missing or worn components Make sure the hydraulic fluid and lubricant l...

Page 13: ...hand tight 3 Pump the handle socket until the lifting toe or the head of the lifting toe firmly engages the more moveable of the two items Make sure personnel are clear of alI items being jacked befo...

Page 14: ...and re lubricated as necessary Keep the cylinder clean at all times Keep the piston retracted when not in use Operating lever and load bearing surfaces should be free of slippery material or fluids Ke...

Page 15: ...om of the fill plug 5 Before returning the jack to service fully extend the piston without a load by pumping the pump handle without the long extension handle If the fluid level is correct the pump ha...

Page 16: ...Release valve ball not seating properly Have hydraulic jack serviced by a qualified technician Relief valve set too low or malfunctioning Have hydraulic jack serviced by a qualified technician Seal fa...

Page 17: ...l or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field...

Page 18: ...Trak Jack 910192 Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page 18 of 18 Trak Jack Service Parts List...

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