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Trak Jack - 910192

 

 

Phone: (262) 637-9681  

Email: 

custserv@racinerailroad.com 

www.racinerailroad.com

 

10.2019 Rev 3 

Page 

7

 of 

18

 

 

Before Operating  

  The total load lifted or supported by the jack must never exceed the rated capacity. Excess pressure 

can result in personal injury. Use a jack with enough capacity to lift a load. Keep clear of lifted loads. 

  Inspect each jack before each usage or shift to prevent unsafe conditions from developing. Properly 

support the jack. Do not lift people or loads with people on them. 

  Do not put poorly balanced or off-center loads on the jack pad or jack. The load can tip and cause 

personal injury. Do not use in unstable or hazardous position. 

  The jack must be used on flat surfaces to be able to carry the load correctly. The base must be 

completely supported. Do not push or lift on the ends of the base. 

  As the load is lifted, use blocks or cribs to guard against a falling load. 

  To help prevent personal injury, do not allow personnel to go under, or work on, a load before it is 

properly cribbed or blocked. All personnel must be clear of a load before lowering or lifting. 

  Lift only dead weight loads. Do not add additional weight to a lifted load. Do not use jacks that are 

damaged, altered or in poor condition. 

  The reservoir must have enough hydraulic fluid to fully stroke the jack. Use only approved hydraulic 

fluids. 

  Users must make sure that all safety related decals and stickers are whole and readable. Replace 

those which become unreadable. 

  Never use extreme heat to disassemble a hydraulic ram or cylinder. Metal fatigue can lead to unsafe 

conditions. 

  Be aware of possible "pinch points" of the jack and stay clear to avoid personal injury. 

  When lifting with the edge of the lifting toe, place a wedge between the load and the top of the lifting 

toe to avoid bending the cylinder column. 

  Carry the jack only by the carrying handle. Make sure the jack is in the fully lowered position. Remove 

operating levers when not in use to avoid accidental dislocation of the jack and reduce the tripping 

hazard. 

  Make sure all personnel are clear of the load before lifting or lowering. 

Do not

 use extenders unless 

authorized by a qualified person. 

 

Never use this tool when working around electrified rail unless it is de-

energized or you have been properly trained to work on electrified rail. If 

you are not sure the rail is live or not, you must treat it as being live and 

dangerous to life. 

 

Make sure that all personnel are clear of the load before attempting to 

raise or lower the jack. Serious injury or death could result from the 

improper use of this hydraulic jack. 

 

 

Summary of Contents for 910192

Page 1: ...lroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Hydraulic Trak Jack 910192 Operating and Maintena...

Page 2: ...tserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page ii Hydraulic Trak Jack 910192 Record of Changes Rev No Date Description of Changes Rev 1 9 2017 Initial Release Rev 2 1 2019 Branding...

Page 3: ...Before Operating 7 Section 2 Specifications and Installation 8 Specifications 8 Installation Instructions 9 Hose Requirements 9 Hose Types 10 Hydraulic Hose Recommendation 10 Hydraulic Fluid Recommen...

Page 4: ...new machine and new parts of our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting customer service for fact...

Page 5: ...mber and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper operatio...

Page 6: ...feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure that all guards covers belts hoses and...

Page 7: ...at are damaged altered or in poor condition The reservoir must have enough hydraulic fluid to fully stroke the jack Use only approved hydraulic fluids Users must make sure that all safety related deca...

Page 8: ...ke single speed Advance rate per stroke 14 in 3 6 mm Pressure at rated load 7300 psi 500 bar Maximum pump handle effort 80 lbs 355 N Dimensions and Weight Baseplate Size 6 x 11 in 15 x 28 cm Lift Toe...

Page 9: ...ions Make sure all sockets are securely mounted Follow all safety precautions when inspecting tool Connect the tool to the power source Hold the impact by the handles resting it on the ground When the...

Page 10: ...SAE 100R8 10 5 to 8 19 to 30 100 to 300 30 to 90 Pressure Return 5 8 3 4 16 19 SAE 100R2 10 SAE 100R1 12 SAE 100R8 10 SAE 100R7 12 9 to 12 34 to 45 To 50 To 15 Both 5 8 16 SAE 100R2 10 SAE 100R8 10 9...

Page 11: ...return tank R hose from the power source to the tool 5 Securely connect the supply pressure P hose from the power source to the tool It is recommended that you connect the return hoses first and disco...

Page 12: ...Trak Jack into initial service or after an extended period of being unused perform a visual inspection for bent broken cracked missing or worn components Make sure the hydraulic fluid and lubricant l...

Page 13: ...hand tight 3 Pump the handle socket until the lifting toe or the head of the lifting toe firmly engages the more moveable of the two items Make sure personnel are clear of alI items being jacked befo...

Page 14: ...and re lubricated as necessary Keep the cylinder clean at all times Keep the piston retracted when not in use Operating lever and load bearing surfaces should be free of slippery material or fluids Ke...

Page 15: ...om of the fill plug 5 Before returning the jack to service fully extend the piston without a load by pumping the pump handle without the long extension handle If the fluid level is correct the pump ha...

Page 16: ...Release valve ball not seating properly Have hydraulic jack serviced by a qualified technician Relief valve set too low or malfunctioning Have hydraulic jack serviced by a qualified technician Seal fa...

Page 17: ...l or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field...

Page 18: ...Trak Jack 910192 Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page 18 of 18 Trak Jack Service Parts List...

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