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Trak Jack - 910192

 

 

Phone: (262) 637-9681  

Email: 

custserv@racinerailroad.com 

www.racinerailroad.com

 

10.2019 Rev 3 

Page 

9

 of 

18

 

 

Installation Instructions 

Unpacking Instructions 

Upon receiving your Trak Jack promptly remove it from the shipping container. Always keep top side 

of container up. Inspect unit for damage which may have incurred during shipping and report it to 

carrier for claim.  

Tool Preparations 

The Trak Jack is ready for use after unpacking and no special preparation is required. If the tool is 

used in cold weather, preheat the hydraulic fluid by running power source at low engine speed.  
Fluid temperature should be at or above 50° F/10° C (400-ssu / 82 centistroke) before use, when 

using recommended fluids. Using too thick of fluid may result in tool damage.  

 

Never stick foreign objects, fingers, or other extremities into 

moving mechanism. Failure to follow these instructions may lead 

to severe personal injury or tool damage.

 

Before operating the Trak Jack, it is important to inspect the trigger linkage mechanism for 

obstructions. Make sure all sockets are securely mounted. Follow all safety precautions when 

inspecting tool.  

  Connect the tool to the power source. 

  Hold the impact by the handles resting it on the ground.  

  When the trigger is pulled, the socket should rotate.  

  Release the trigger and allow the socket to stop rotating.  

  Press the button to reverse the rotation and check that the tool rotates in both directions.  

Hose Requirements  

It is not often necessary or advisable to use long hoses. All hoses must have an oil resistant inner surface 

and an abrasion resistant outer surface. Each hose must have male pipe ends for most application.  
Longer hoses can be used when necessary but can affect the operation of the tool due to resistance in 

the hose.  
If small diameter or long hoses are used, or if restrictive fittings are connected to the supply and return 

ports, the pressure required to push the fluid through the system and back to the tank will be higher. This 

will reduce tool power.  

Important:

  Oil should always flow from the male coupler through the female coupler.   

Note: 

The pressure increases in uncoupled hoses left in the sun. This may make them difficult to 

connect. When possible after use, connect the free ends of the operating hoses together.  

 

 

Summary of Contents for 910192

Page 1: ...lroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Hydraulic Trak Jack 910192 Operating and Maintena...

Page 2: ...tserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page ii Hydraulic Trak Jack 910192 Record of Changes Rev No Date Description of Changes Rev 1 9 2017 Initial Release Rev 2 1 2019 Branding...

Page 3: ...Before Operating 7 Section 2 Specifications and Installation 8 Specifications 8 Installation Instructions 9 Hose Requirements 9 Hose Types 10 Hydraulic Hose Recommendation 10 Hydraulic Fluid Recommen...

Page 4: ...new machine and new parts of our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting customer service for fact...

Page 5: ...mber and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper operatio...

Page 6: ...feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure that all guards covers belts hoses and...

Page 7: ...at are damaged altered or in poor condition The reservoir must have enough hydraulic fluid to fully stroke the jack Use only approved hydraulic fluids Users must make sure that all safety related deca...

Page 8: ...ke single speed Advance rate per stroke 14 in 3 6 mm Pressure at rated load 7300 psi 500 bar Maximum pump handle effort 80 lbs 355 N Dimensions and Weight Baseplate Size 6 x 11 in 15 x 28 cm Lift Toe...

Page 9: ...ions Make sure all sockets are securely mounted Follow all safety precautions when inspecting tool Connect the tool to the power source Hold the impact by the handles resting it on the ground When the...

Page 10: ...SAE 100R8 10 5 to 8 19 to 30 100 to 300 30 to 90 Pressure Return 5 8 3 4 16 19 SAE 100R2 10 SAE 100R1 12 SAE 100R8 10 SAE 100R7 12 9 to 12 34 to 45 To 50 To 15 Both 5 8 16 SAE 100R2 10 SAE 100R8 10 9...

Page 11: ...return tank R hose from the power source to the tool 5 Securely connect the supply pressure P hose from the power source to the tool It is recommended that you connect the return hoses first and disco...

Page 12: ...Trak Jack into initial service or after an extended period of being unused perform a visual inspection for bent broken cracked missing or worn components Make sure the hydraulic fluid and lubricant l...

Page 13: ...hand tight 3 Pump the handle socket until the lifting toe or the head of the lifting toe firmly engages the more moveable of the two items Make sure personnel are clear of alI items being jacked befo...

Page 14: ...and re lubricated as necessary Keep the cylinder clean at all times Keep the piston retracted when not in use Operating lever and load bearing surfaces should be free of slippery material or fluids Ke...

Page 15: ...om of the fill plug 5 Before returning the jack to service fully extend the piston without a load by pumping the pump handle without the long extension handle If the fluid level is correct the pump ha...

Page 16: ...Release valve ball not seating properly Have hydraulic jack serviced by a qualified technician Relief valve set too low or malfunctioning Have hydraulic jack serviced by a qualified technician Seal fa...

Page 17: ...l or Field Service Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field...

Page 18: ...Trak Jack 910192 Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2019 Rev 3 Page 18 of 18 Trak Jack Service Parts List...

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