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910198 – Tie Tamper  

 

 

Phone: (262) 637-9681  

Email: 

custserv@racinerailroad.com

  

racinerailroad.com

 

11.2019 Rev 1.1 

Page iii 

 

Table of Contents 

Section 1: Overview and Safety .................................................................................................................... 4

 

Tie Tamper Overview .................................................................................................................................... 4

 

Warranty Terms and Conditions ................................................................................................................... 4

 

Safety Information ......................................................................................................................................... 5

 

Safety Terms ............................................................................................................................................. 5

 

Machine Use and Safety Precautions ....................................................................................................... 6

 

Section 2: Specifications and Installation ...................................................................................................... 7

 

Specifications ................................................................................................................................................ 7

 

Sound Power and Vibration Declaration ................................................................................................... 7

 

Hose Requirements ...................................................................................................................................... 8

 

Hose Types ............................................................................................................................................... 8

 

Tool to Hydraulic Circuit Hose Recommendations .................................................................................... 9

 

HTMA / EHTMA Requirements ................................................................................................................ 10

 

EHTMA Hydraulic System Requirements ............................................................................................ 11

 

Hydraulic Fluid Recommendation ........................................................................................................... 11

 

Tool Bit Installation ...................................................................................................................................... 12

 

Tool Connecting Procedures ...................................................................................................................... 12

 

Disconnecting Hoses ............................................................................................................................... 13

 

Section 3: Tool Operation ........................................................................................................................... 13

 

Cold Weather Operation .......................................................................................................................... 13

 

Section 4: Maintenance ............................................................................................................................... 14

 

Troubleshooting Guide .............................................................................................................................. 14

 

Charging the Accumulator........................................................................................................................... 15

 

Charge Location ................................................................................................................................... 16

 

Testing the Accumulator Pressure .......................................................................................................... 16

 

Section 5: Service Support.......................................................................................................................... 17

 

Tie Tamper Parts and Assembly ................................................................................................................. 18

 

Tie Tamper Parts List .............................................................................................................................. 19

 

Seal Kit Parts List .................................................................................................................................... 20

 

 
 

Summary of Contents for 910198

Page 1: ...Racine Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com racinerailroad com Tie Tamper 910198 Operating Manual...

Page 2: ...637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page ii Tie Tamper 910198 Record of Changes Rev No Date Description of Changes Rev 1 7 2019 Initial release Rev 1 1 11 201...

Page 3: ...ion Declaration 7 Hose Requirements 8 Hose Types 8 Tool to Hydraulic Circuit Hose Recommendations 9 HTMA EHTMA Requirements 10 EHTMA Hydraulic System Requirements 11 Hydraulic Fluid Recommendation 11...

Page 4: ...our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting customer service for factory parts service or warrant...

Page 5: ...mber and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper operatio...

Page 6: ...arms and back Always keep hands arms feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure th...

Page 7: ...andard 5 GPM input Measured A weighted sound power level Lwa ref 1pW in decibels 106 dBA Uncertainty Kwa in decibels 3 dBA Guaranteed sound power level 109 dBA Measured A weighted sound pressure level...

Page 8: ...onnect the free ends of the operating hoses together Hose Types Hydraulic hose types authorized for use with the Tie Tamper are 1 Labeled and certified non conductive This is the only hose authorized...

Page 9: ...The rated working pressure of the hydraulic hose must be at least 2500 psi 173 bar Flow Per Circuit Hose Length Use Inside Diameter Minimum Working Pressure GPM LPM Feet Meter Inch MM PSI Bar Certifi...

Page 10: ...ection capacity to limit max fluid temperature to at min operating temperature 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid...

Page 11: ...cool operating hydraulic circuits Others that meet or exceeds the specifications of these fluids may also be used Type Hydraulic fluid Chevron Clarity AW 15032 Exxon Univis J 32 Mobil D T E 13M Gulf...

Page 12: ...ghten securely Tool Connecting Procedures 1 Stop the engine before connecting the tool and or hoses to the OFF power unit and when switching hoses or tools 2 Turn the hydraulic on off valve to the off...

Page 13: ...derstand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropr...

Page 14: ...pressure 4 6 GPM 14 23 LPM 1500 2000 psi 106 140 bar TT46233 Model 7 10 GPM 26 38 LPM Couplers or hoses blocked Remove restriction Pressure and return line hoses reversed at ports Be sure hoses are c...

Page 15: ...ulator charging valve and hand tighten only 4 Advance the valve stem by turning the gauge end clockwise 5 Connect the charge fitting on the hose to the charge valve on the Tester 6 With the gauge and...

Page 16: ...e tester turn the gauge fully counter clockwise to ensure the stem inside the chuck is completely retracted 3 Thread the tester onto the charging valve of the tool accumulator do not advance the gauge...

Page 17: ...Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service support a...

Page 18: ...910198 Tie Tamper Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 18 of 21 Tie Tamper Parts and Assembly...

Page 19: ...ng 9 1 Seal block 36 2 O ring 10 1 U ring 37 1 Porting block 11 1 O ring 38 1 Automatic valve body 12 1 Rod wiper 39 1 Label 13 1 plug 40 2 Push pin 14 1 Charge valve 41 1 Automatic valve 15 2 Handle...

Page 20: ...racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 20 of 21 Seal Kit Parts List Item Quantity Description 4 2 Hose Assembly 6 2 O ring 10 1 U ring 11 1 O ring 12 1 Rod wiper 35 2 Back up ring...

Page 21: ...910198 Tie Tamper Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 21 of 21 Service Parts...

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