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910198 – Tie Tamper  

 

 

Phone: (262) 637-9681  

Email: 

custserv@racinerailroad.com

 

racinerailroad.com

 

11.2019 Rev 1.1 

Page 

8

 of 

21

 

 

Hose Requirements  

It is not often necessary or advisable to use long hoses. All hoses must have an oil resistant inner surface 

and an abrasion resistant outer surface. Each hose must have male pipe ends for most application.  
Longer hoses can be used when necessary but can affect the operation of the tool due to resistance in 

the hose.  
If small diameter or long hoses are used, or if restrictive fittings are connected to the supply and return 

ports, the pressure required to push the fluid through the system and back to the tank will be higher. This 

will reduce tool power.  

Important:

 Oil should always flow from the male coupler through the female coupler.   

Note: 

The pressure increases in uncoupled hoses left in the sun. This may make them difficult to 

connect. When possible after use, connect the free ends of the operating hoses together.  

Hose Types  

Hydraulic hose types authorized for use with the Tie Tamper are:  
1. 

Labeled and certified non-conductive

  This is the only hose authorized for use near electrical conductors. 

  Constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, 

and weather resistant thermoplastic or synthetic rubber cover. 

2. 

Wire braided

 (conductive)  

  This hose is conductive and must 

never

 be used near electrical conductors.  

  Constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and 

weather resistant synthetic rubber cover 

3. 

Fiber braided

 (not certified or labeled non-conductive)  

  This hose is conductive and must 

never

 be used near electrical conductors.  

  Constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, 

and weather resistant thermoplastic or synthetic rubber cover. 

The rated working pressure of the hydraulic hose must be at least 175 bar (2500 psi). 

All hydraulic hose must meet or exceed specifications as set forth by SAE J517.

 

 

Typical Hose Connections 

 

 

Summary of Contents for 910198

Page 1: ...Racine Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com racinerailroad com Tie Tamper 910198 Operating Manual...

Page 2: ...637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page ii Tie Tamper 910198 Record of Changes Rev No Date Description of Changes Rev 1 7 2019 Initial release Rev 1 1 11 201...

Page 3: ...ion Declaration 7 Hose Requirements 8 Hose Types 8 Tool to Hydraulic Circuit Hose Recommendations 9 HTMA EHTMA Requirements 10 EHTMA Hydraulic System Requirements 11 Hydraulic Fluid Recommendation 11...

Page 4: ...our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting customer service for factory parts service or warrant...

Page 5: ...mber and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper operatio...

Page 6: ...arms and back Always keep hands arms feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure th...

Page 7: ...andard 5 GPM input Measured A weighted sound power level Lwa ref 1pW in decibels 106 dBA Uncertainty Kwa in decibels 3 dBA Guaranteed sound power level 109 dBA Measured A weighted sound pressure level...

Page 8: ...onnect the free ends of the operating hoses together Hose Types Hydraulic hose types authorized for use with the Tie Tamper are 1 Labeled and certified non conductive This is the only hose authorized...

Page 9: ...The rated working pressure of the hydraulic hose must be at least 2500 psi 173 bar Flow Per Circuit Hose Length Use Inside Diameter Minimum Working Pressure GPM LPM Feet Meter Inch MM PSI Bar Certifi...

Page 10: ...ection capacity to limit max fluid temperature to at min operating temperature 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid...

Page 11: ...cool operating hydraulic circuits Others that meet or exceeds the specifications of these fluids may also be used Type Hydraulic fluid Chevron Clarity AW 15032 Exxon Univis J 32 Mobil D T E 13M Gulf...

Page 12: ...ghten securely Tool Connecting Procedures 1 Stop the engine before connecting the tool and or hoses to the OFF power unit and when switching hoses or tools 2 Turn the hydraulic on off valve to the off...

Page 13: ...derstand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropr...

Page 14: ...pressure 4 6 GPM 14 23 LPM 1500 2000 psi 106 140 bar TT46233 Model 7 10 GPM 26 38 LPM Couplers or hoses blocked Remove restriction Pressure and return line hoses reversed at ports Be sure hoses are c...

Page 15: ...ulator charging valve and hand tighten only 4 Advance the valve stem by turning the gauge end clockwise 5 Connect the charge fitting on the hose to the charge valve on the Tester 6 With the gauge and...

Page 16: ...e tester turn the gauge fully counter clockwise to ensure the stem inside the chuck is completely retracted 3 Thread the tester onto the charging valve of the tool accumulator do not advance the gauge...

Page 17: ...Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service support a...

Page 18: ...910198 Tie Tamper Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 18 of 21 Tie Tamper Parts and Assembly...

Page 19: ...ng 9 1 Seal block 36 2 O ring 10 1 U ring 37 1 Porting block 11 1 O ring 38 1 Automatic valve body 12 1 Rod wiper 39 1 Label 13 1 plug 40 2 Push pin 14 1 Charge valve 41 1 Automatic valve 15 2 Handle...

Page 20: ...racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 20 of 21 Seal Kit Parts List Item Quantity Description 4 2 Hose Assembly 6 2 O ring 10 1 U ring 11 1 O ring 12 1 Rod wiper 35 2 Back up ring...

Page 21: ...910198 Tie Tamper Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 21 of 21 Service Parts...

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