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910198 – Tie Tamper  

 

 

Phone: (262) 637-9681  

Email: 

custserv@racinerailroad.com

 

racinerailroad.com

 

11.2019 Rev 1.1 

Page 

12

 of 

21

 

 

Tool Bit Installation  

1.  Remove the two cap screws that hold the bit keeper to the lower body or on some models remove the 

two hex head cap screws, outer springs, and nuts that hold the bit keeper to the lower body. 

2.  Remove the two pair of bit-retaining spring guides and spring or on some models the one pair of bit 

guides from the bit keeper. 

3.  Insert the hex end of the bit as far as possible through the small end of the bit keeper. 
4.  Install the coil spring on the bit hex flange. Install a spring guide pair on each end of the spring. On 

some models only the one pair of bit guides need to be installed and 

no 

spring. 

Note:   There are two types of spring guides. Each of the two types must be installed in 

matched pairs. The pair used at the top of the spring have a flat end that goes against 

the bit collar

5.  Carefully install the bit keeper so that the lower spring guide fits into the lower keeper bore and that 

the upper flat end of the guide rests against the bit flange. 

6.  With the bit pulled down into the keeper, insert into the tie tamper hex, then press the bit keeper up 

against the lower body. 

7.  Tighten both caps crews or on some models install the hex head cap screws, outer springs, and nuts 

and tighten securely. 

Tool Connecting Procedures  

1.  Stop the engine before connecting the tool and or hoses to the OFF power unit, and when switching 

hoses or tools.  

2.  Turn the hydraulic on/off valve to the off position before starting the engine.  

Make sure all hoses are connected for correct flow direction to and from the tool being used.  
When routing hose in the work area, position them where personnel will not be at risk of tripping over 

them where vehicles can run over the hoses. Do not lay hose over sharp objects.  

 

Pressurized fluid escaping from a damaged hose can penetrate the 

skin and be injected in the body causing injury or death. 
Do not pull on hoses to drag the power unit or tool

Connecting Hoses  

1.  Wipe quick couplers with a clean lint free cloth before connecting them. 
2.  Depressurize the system.  
3.  Allow system and hydraulic fluid to cool if too hot to handle. 
4.  Securely connect the return (tank “R”) hose from the power source to the tool. 
5.  Securely connect the supply (pressure “P”) hose from the power source to the tool. 

It is recommended that you connect the return hoses first and disconnect last to minimize or avoid 

trapping pressure within the tool.  
When connecting the quick couplers, the flow should run from male coupler to the female coupler. 

The female coupler on the tool is the inlet. Quick couplers are marked with a flow direction arrow.  

Note

:  When possible, connect the free ends of uncoupled hoses to prevent build up in the hoses. The 

sun can also increase pressure in the hoses and make connecting them difficult.  

Summary of Contents for 910198

Page 1: ...Racine Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com racinerailroad com Tie Tamper 910198 Operating Manual...

Page 2: ...637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page ii Tie Tamper 910198 Record of Changes Rev No Date Description of Changes Rev 1 7 2019 Initial release Rev 1 1 11 201...

Page 3: ...ion Declaration 7 Hose Requirements 8 Hose Types 8 Tool to Hydraulic Circuit Hose Recommendations 9 HTMA EHTMA Requirements 10 EHTMA Hydraulic System Requirements 11 Hydraulic Fluid Recommendation 11...

Page 4: ...our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting customer service for factory parts service or warrant...

Page 5: ...mber and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper operatio...

Page 6: ...arms and back Always keep hands arms feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure th...

Page 7: ...andard 5 GPM input Measured A weighted sound power level Lwa ref 1pW in decibels 106 dBA Uncertainty Kwa in decibels 3 dBA Guaranteed sound power level 109 dBA Measured A weighted sound pressure level...

Page 8: ...onnect the free ends of the operating hoses together Hose Types Hydraulic hose types authorized for use with the Tie Tamper are 1 Labeled and certified non conductive This is the only hose authorized...

Page 9: ...The rated working pressure of the hydraulic hose must be at least 2500 psi 173 bar Flow Per Circuit Hose Length Use Inside Diameter Minimum Working Pressure GPM LPM Feet Meter Inch MM PSI Bar Certifi...

Page 10: ...ection capacity to limit max fluid temperature to at min operating temperature 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid...

Page 11: ...cool operating hydraulic circuits Others that meet or exceeds the specifications of these fluids may also be used Type Hydraulic fluid Chevron Clarity AW 15032 Exxon Univis J 32 Mobil D T E 13M Gulf...

Page 12: ...ghten securely Tool Connecting Procedures 1 Stop the engine before connecting the tool and or hoses to the OFF power unit and when switching hoses or tools 2 Turn the hydraulic on off valve to the off...

Page 13: ...derstand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropr...

Page 14: ...pressure 4 6 GPM 14 23 LPM 1500 2000 psi 106 140 bar TT46233 Model 7 10 GPM 26 38 LPM Couplers or hoses blocked Remove restriction Pressure and return line hoses reversed at ports Be sure hoses are c...

Page 15: ...ulator charging valve and hand tighten only 4 Advance the valve stem by turning the gauge end clockwise 5 Connect the charge fitting on the hose to the charge valve on the Tester 6 With the gauge and...

Page 16: ...e tester turn the gauge fully counter clockwise to ensure the stem inside the chuck is completely retracted 3 Thread the tester onto the charging valve of the tool accumulator do not advance the gauge...

Page 17: ...Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service support a...

Page 18: ...910198 Tie Tamper Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 18 of 21 Tie Tamper Parts and Assembly...

Page 19: ...ng 9 1 Seal block 36 2 O ring 10 1 U ring 37 1 Porting block 11 1 O ring 38 1 Automatic valve body 12 1 Rod wiper 39 1 Label 13 1 plug 40 2 Push pin 14 1 Charge valve 41 1 Automatic valve 15 2 Handle...

Page 20: ...racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 20 of 21 Seal Kit Parts List Item Quantity Description 4 2 Hose Assembly 6 2 O ring 10 1 U ring 11 1 O ring 12 1 Rod wiper 35 2 Back up ring...

Page 21: ...910198 Tie Tamper Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 21 of 21 Service Parts...

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