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910198 – Tie Tamper  

 

 

Phone: (262) 637-9681  

Email: 

custserv@racinerailroad.com

 

racinerailroad.com

 

11.2019 Rev 1.1 

Page 

6

 of 

21

 

 

Machine Use and Safety Precautions  

 

Failure to follow safety precautions when operating this equipment can 

result in serious injury or death to the operator or other persons in the 

area.  

Observe the following precautions whenever you are operating, 

working on or near this equipment. 

Do not

 use this machine for other than its intended purpose. 

Do not

 make any modifications without authorization or written approval from Racine Railroad Products. 

Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM 

parts. Using non-OEM parts may compromise the safety of the machine. 

Do not

 wear loose clothing, jewelry, radio belts, etc., when operating, working on or near this equipment. 

They can be caught in moving parts and may result in severe injury. 

Do not

 weld, cut with an acetylene torch or hard face the tie tamper tool. 

Always

 wear appropriate personal protective clothing when operating this equipment: e.g. Orange safety 

vest, hard hat, safety glasses with side shields, hearing protection, steel-toed safety boots, leather gloves, 

dust respirator, etc. 

Always

 lift heavy objects with the knees and legs, not the arms and back.  

Always

 keep hands, arms, feet, head, clothing, etc., out of the operating area and away from all rotating 

or moving components when operating, working on or near this machine. 

Always

 make sure that all guards, covers, belts, hoses and operating components are in good working 

order and that all controls are in the appropriate position before starting the engine.  

Always

 make sure that all safety equipment installed properly and are in good working order. Do not 

operate the machine until unsafe conditions have been corrected. 

Always

 operate in a well-ventilated area and make sure that the air filters, air filter covers, and muffler 

are in good condition. 

Always

 keep the machine clean and free of debris. Operate the machine in a safe and responsible 

manner. Exercise caution when fueling, working on or near rotating or moving components, hot 

components and fuel systems. Be aware of potential fire hazards and prevent sparks, exhaust, etc., from 

starting fires on the machine and/or work area. 

Always

 comply with all instructions provided on any decals or placards installed on the machine and with 

any relevant amplifying information provided in this manual or other general operating procedures. 

Always

 shut disconnect the power source and make sure that all controls are in a safe position and 

install all appropriate locking and safety devices before doing any of the following: 

  Lubricating 

  Adjusting 

  Installing Tooling 

  Making Repairs 

  Performing Service 

 

 

Summary of Contents for 910198

Page 1: ...Racine Railroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com racinerailroad com Tie Tamper 910198 Operating Manual...

Page 2: ...637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page ii Tie Tamper 910198 Record of Changes Rev No Date Description of Changes Rev 1 7 2019 Initial release Rev 1 1 11 201...

Page 3: ...ion Declaration 7 Hose Requirements 8 Hose Types 8 Tool to Hydraulic Circuit Hose Recommendations 9 HTMA EHTMA Requirements 10 EHTMA Hydraulic System Requirements 11 Hydraulic Fluid Recommendation 11...

Page 4: ...our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory When contacting customer service for factory parts service or warrant...

Page 5: ...mber and not a Racine Railroad Products part number Safety Information For safe installation and operation of this equipment carefully read and understand the contents of this manual Improper operatio...

Page 6: ...arms and back Always keep hands arms feet head clothing etc out of the operating area and away from all rotating or moving components when operating working on or near this machine Always make sure th...

Page 7: ...andard 5 GPM input Measured A weighted sound power level Lwa ref 1pW in decibels 106 dBA Uncertainty Kwa in decibels 3 dBA Guaranteed sound power level 109 dBA Measured A weighted sound pressure level...

Page 8: ...onnect the free ends of the operating hoses together Hose Types Hydraulic hose types authorized for use with the Tie Tamper are 1 Labeled and certified non conductive This is the only hose authorized...

Page 9: ...The rated working pressure of the hydraulic hose must be at least 2500 psi 173 bar Flow Per Circuit Hose Length Use Inside Diameter Minimum Working Pressure GPM LPM Feet Meter Inch MM PSI Bar Certifi...

Page 10: ...ection capacity to limit max fluid temperature to at min operating temperature 140 F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid...

Page 11: ...cool operating hydraulic circuits Others that meet or exceeds the specifications of these fluids may also be used Type Hydraulic fluid Chevron Clarity AW 15032 Exxon Univis J 32 Mobil D T E 13M Gulf...

Page 12: ...ghten securely Tool Connecting Procedures 1 Stop the engine before connecting the tool and or hoses to the OFF power unit and when switching hoses or tools 2 Turn the hydraulic on off valve to the off...

Page 13: ...derstand the materials you are cutting Follow correct safety procedures and comply with all applicable national state or provisional health and safety regulations relating to them including if appropr...

Page 14: ...pressure 4 6 GPM 14 23 LPM 1500 2000 psi 106 140 bar TT46233 Model 7 10 GPM 26 38 LPM Couplers or hoses blocked Remove restriction Pressure and return line hoses reversed at ports Be sure hoses are c...

Page 15: ...ulator charging valve and hand tighten only 4 Advance the valve stem by turning the gauge end clockwise 5 Connect the charge fitting on the hose to the charge valve on the Tester 6 With the gauge and...

Page 16: ...e tester turn the gauge fully counter clockwise to ensure the stem inside the chuck is completely retracted 3 Thread the tester onto the charging valve of the tool accumulator do not advance the gauge...

Page 17: ...Support Warranty Technical or Field Service Support Depending upon the circumstances and availability of technical service personnel we may provide technical assistance and or field service support a...

Page 18: ...910198 Tie Tamper Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 18 of 21 Tie Tamper Parts and Assembly...

Page 19: ...ng 9 1 Seal block 36 2 O ring 10 1 U ring 37 1 Porting block 11 1 O ring 38 1 Automatic valve body 12 1 Rod wiper 39 1 Label 13 1 plug 40 2 Push pin 14 1 Charge valve 41 1 Automatic valve 15 2 Handle...

Page 20: ...racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 20 of 21 Seal Kit Parts List Item Quantity Description 4 2 Hose Assembly 6 2 O ring 10 1 U ring 11 1 O ring 12 1 Rod wiper 35 2 Back up ring...

Page 21: ...910198 Tie Tamper Phone 262 637 9681 Email custserv racinerailroad com racinerailroad com 11 2019 Rev 1 1 Page 21 of 21 Service Parts...

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