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910084-M  

Trak Kut II Saw  

 

Phone: (262) 637-9681  
Email: 

custserv@racinerailroad.com

 

www.racinerailroad.com

 

10.2018 Rev 1 

Page 17  

 

Problem 

Possible Cause 

Remedy 

Engine fails or is difficult 
in starting.

 

No fuel in tank.

 

Fill fuel tank with the proper pre-mixed 
fuel mixture 6:1. 

6 ounces

 of 2-cycle oil (BIA-TCW) low ash 

or equivalent to 

1 gallon

 of regular 

gasoline or 30 ounces to 5 gallons of 
gasoline.

 

Fuel line or filter clogged.

 

Clean fuel line or replace fuel filter.

 

Flooded.

 

Open choke and crank until engine starts.

 

Spark plug fouled.

 

Replace spark plug with L86C Champion 
spark plug or equivalent 

Coil to flywheel-air gap out of 
adjustment.

 

Reset air gap to .010”

 

Water in fuel or stale fuel mixture.

 

Replace with proper pre-mixed fuel 
mixture. 

6 ounces

 of 2-cycle oil (BIA-TCW) low ash 

or equivalent to 

1 gallon

 of regular 

gasoline or 30 ounces to 5 gallons of 
gasoline. 

Too much oil in fuel mixture. 

Replace with proper pre-mixed fuel. 

6 ounces

 of 2-cycle oil (BIA-TCW) low ash 

or equivalent to 

1 gallon

 of regular 

gasoline or 30 ounces to 5 gallons of 
gasoline. 

Carburetor out of adjustment 

See Carburetor Adjustment. 

Gasket leaks (scavenger plates or 
crankcase cover). 

Replace gaskets as needed. 

Seal leak (crankcase seal). 

Replace seal with exact replacement. 

Broken or bent reed plate (dirt in reed 
plate). 

Clean or replace reeds or plate assembly. 

Engine noisy or knocking. 

Loose flywheel. 

Tighten flywheel nut. 

Incorrect spark plug causing carbon 
build-up. 

Install correct spark plug using L86C 
Champion spark plug or equivalent and 
clean carbon deposits from exhaust 
ports, using ONLY a wooden scraper.  

Worn bearings or loose connecting    rod.   Overhaul engine or replace with new 

engine assembly. 

 

 

Summary of Contents for Trak Kut II 910084

Page 1: ...ailroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Trak Kut II Saw 910084 Operating and Maintenanc...

Page 2: ...y 3 Trak Kut II Saw Overview 3 Warranty Terms and Conditions 3 Safety 4 Work Area Safety Precautions 5 Technical Specifications 6 Recommended Spare Parts 7 Initial Assembly 8 Blade Installation 9 Sett...

Page 3: ...erms and Conditions Warranty Period Each new machine and new parts of our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory...

Page 4: ...er with other than six numbers e g contains alpha numeric characters is a Vendor Part Number and not a Racine Railroad Products part number Safety Tool operators and maintenance personnel must always...

Page 5: ...nfluence of alcohol drugs medications or anything that could affect your vision alertness coordination or judgement Establish a training program for all operators to ensure safe operation Do no operat...

Page 6: ...k Strainer and Carburetor Oil Type Must meet 20cycle air cooled engine oil ISO grade requirements Oil To Fuel Mix Ratio 6 1 6 oz SAE 50 grade 2 cycle oil 1 U S gallon 90 octane gasoline Fuel Pick up F...

Page 7: ...parts be stocked in the quantities indicated below to maintain your machine at peak performance Description Part No Qty BELT DRIVE TK II 16 DIA SAW BLADE 464344 1 FILTER ENGINE AIR PRIMARY 458290 1 F...

Page 8: ...ection before initial operation If you do not feel qualified to perform this In Service work yourself contact a competent mechanic or the Racine Railroad Products Service Department for technical supp...

Page 9: ...Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2018 Rev 1 Page 9 Blade Installation Inner Outer Flanges Keyed Blade Spindle Inner Flange Installed Saw Blade on Spindle...

Page 10: ...ne 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2018 Rev 1 Page 10 Setting up The Trak Kut II on a Rail Saw Clamp on Rail Mounted to Clamp Saw Crank Installing Adjust Safet...

Page 11: ...Operating Instructions The Trak Kut II can cut rail from both sides by turning the saw around and reinsert it in alignment with the same cut without moving the rail clamp thereby using most of the cu...

Page 12: ...arms and pivot shaft as a vantage factor 3 Continue cutting through the rail web and rail base then release the engine throttle once the blade cuts the rail completely 4 Turn the engine s off toggle...

Page 13: ...edure To safely transport and store the Trak Kut II perform a normal shut down 1 Stop engine with the OFF toggle switch and allow sufficient time to cool off the engine 2 Disengage the rail clamp 3 Pr...

Page 14: ...before starting the engine Turn the engine OFF and let it cool at least two minutes before removing the gas cap Replace the gas cap before starting Do not use gasoline that contains methanol Some fue...

Page 15: ...irst start up 3 Start the unit and let it warm up Note if the unit shuts down after releasing the throttle trigger If unit continues to run adjust the throttle linkage at the carb until the saw shuts...

Page 16: ...quivalent to 1 gallon of regular gasoline or 30 ounces to 5 gallons of gasoline Carburetor out of adjustment See Carburetor Adjustment Spark plug fouled Replace spark plug with L86C Champion spark plu...

Page 17: ...6 ounces of 2 cycle oil BIA TCW low ash or equivalent to 1 gallon of regular gasoline or 30 ounces to 5 gallons of gasoline Too much oil in fuel mixture Replace with proper pre mixed fuel 6 ounces of...

Page 18: ...estriction Do not use metal scraper when removing carbon from exhaust ports Clean carbon from exhaust ports using only a wooden scraper Poor high speed performance Carburetor out of adjustment Adjust...

Page 19: ...tricted Clean or replace fuel line using exact replacement Tank vent inoperative Replace with correct tank fuel cap Available only from Racine Railroad Products Manifold or carburetor gaskets installe...

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