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910084-M  

Trak Kut II Saw  

 

Phone: (262) 637-9681  
Email: 

custserv@racinerailroad.com

 

www.racinerailroad.com

 

10.2018 Rev 1 

Page 5  

 

Warning and Caution Statements

  

Warning and caution statements have been strategically placed throughout the text prior to operating or 
maintenance procedures, practices, or conditions considered essential for the protection of personnel, 
equipment, and property.  

 

WARNING 

indicates a hazardous operating procedure, practice, or 

condition. If the hazardous situation is not avoided death or serious 
injury could occur. 

 

CAUTION 

indicates a potentially hazardous operating procedure, 

practice, or condition. If the hazardous situation is not moderate or 
minor injury could occur. 

Training Requirements 

Operator training for the Impact Wrench should consist of information found in this manual. The operator 
must receive instructions, both verbally and through demonstrations for applications in which the tool is 
going to be used. The new operator must start in an area without bystanders and use the tool until able to 
fully operate the tool under the conditions for the work area  

Work Area Safety Precautions  

 

Never operate the tool when you are tired, angry, emotionally disturbed, or under the influence of 
alcohol, drugs, medications, or anything that could affect your vision, alertness, coordination or 
judgement.  

 

Establish a training program for all operators to ensure safe operation.   

 

Do no operate the tool unless thoroughly trained or under the supervision of an instructor.  

 

Do not allow others to be near the tool when starting it or while operating. Keep bystanders and 
animals out of the work area.  

 

Always wear safety goggles, ear, leg, and head protection devices, safety footwear, and snug fitting 
clothes.  

 

Do not operate the tool near energized transmission lines.  

 

Do not overreach. Maintain proper footing and balance at all times.  

 

Always hold the tool with both hands, using a firm grip when activating and operating. Be sure to keep 
hands and other body parts clear and free from all moving parts.  

 

Always connect hydraulic hoses to the tool before activating the hydraulic circuit on your power unit. 
Check that hydraulic couplers are secure before activating the circuit.  

 

Keep handles clean and dry.  

 

Disconnect tool from hydraulic source before inspection or cleaning.  

 

Only a properly trained person should perform any maintenance, service, and or repairs to a tool.  

 

At the work site, never carry the tool with the wheel rotating.  

 

Never operate a tool that is damaged, improperly adjusted, or not completely and securely 
assembled.  

 

Do not operate the tool until you have a clear work area and a secure balance.  

Summary of Contents for Trak Kut II 910084

Page 1: ...ailroad Products 1955 Norwood Court Mount Pleasant WI 53403 Phone 262 637 9681 Fax 262 637 9069 Email custserv racinerailroad com www racinerailroad com Trak Kut II Saw 910084 Operating and Maintenanc...

Page 2: ...y 3 Trak Kut II Saw Overview 3 Warranty Terms and Conditions 3 Safety 4 Work Area Safety Precautions 5 Technical Specifications 6 Recommended Spare Parts 7 Initial Assembly 8 Blade Installation 9 Sett...

Page 3: ...erms and Conditions Warranty Period Each new machine and new parts of our manufacture are warranted against defects in material and workmanship for one year from the date of shipment from our factory...

Page 4: ...er with other than six numbers e g contains alpha numeric characters is a Vendor Part Number and not a Racine Railroad Products part number Safety Tool operators and maintenance personnel must always...

Page 5: ...nfluence of alcohol drugs medications or anything that could affect your vision alertness coordination or judgement Establish a training program for all operators to ensure safe operation Do no operat...

Page 6: ...k Strainer and Carburetor Oil Type Must meet 20cycle air cooled engine oil ISO grade requirements Oil To Fuel Mix Ratio 6 1 6 oz SAE 50 grade 2 cycle oil 1 U S gallon 90 octane gasoline Fuel Pick up F...

Page 7: ...parts be stocked in the quantities indicated below to maintain your machine at peak performance Description Part No Qty BELT DRIVE TK II 16 DIA SAW BLADE 464344 1 FILTER ENGINE AIR PRIMARY 458290 1 F...

Page 8: ...ection before initial operation If you do not feel qualified to perform this In Service work yourself contact a competent mechanic or the Racine Railroad Products Service Department for technical supp...

Page 9: ...Phone 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2018 Rev 1 Page 9 Blade Installation Inner Outer Flanges Keyed Blade Spindle Inner Flange Installed Saw Blade on Spindle...

Page 10: ...ne 262 637 9681 Email custserv racinerailroad com www racinerailroad com 10 2018 Rev 1 Page 10 Setting up The Trak Kut II on a Rail Saw Clamp on Rail Mounted to Clamp Saw Crank Installing Adjust Safet...

Page 11: ...Operating Instructions The Trak Kut II can cut rail from both sides by turning the saw around and reinsert it in alignment with the same cut without moving the rail clamp thereby using most of the cu...

Page 12: ...arms and pivot shaft as a vantage factor 3 Continue cutting through the rail web and rail base then release the engine throttle once the blade cuts the rail completely 4 Turn the engine s off toggle...

Page 13: ...edure To safely transport and store the Trak Kut II perform a normal shut down 1 Stop engine with the OFF toggle switch and allow sufficient time to cool off the engine 2 Disengage the rail clamp 3 Pr...

Page 14: ...before starting the engine Turn the engine OFF and let it cool at least two minutes before removing the gas cap Replace the gas cap before starting Do not use gasoline that contains methanol Some fue...

Page 15: ...irst start up 3 Start the unit and let it warm up Note if the unit shuts down after releasing the throttle trigger If unit continues to run adjust the throttle linkage at the carb until the saw shuts...

Page 16: ...quivalent to 1 gallon of regular gasoline or 30 ounces to 5 gallons of gasoline Carburetor out of adjustment See Carburetor Adjustment Spark plug fouled Replace spark plug with L86C Champion spark plu...

Page 17: ...6 ounces of 2 cycle oil BIA TCW low ash or equivalent to 1 gallon of regular gasoline or 30 ounces to 5 gallons of gasoline Too much oil in fuel mixture Replace with proper pre mixed fuel 6 ounces of...

Page 18: ...estriction Do not use metal scraper when removing carbon from exhaust ports Clean carbon from exhaust ports using only a wooden scraper Poor high speed performance Carburetor out of adjustment Adjust...

Page 19: ...tricted Clean or replace fuel line using exact replacement Tank vent inoperative Replace with correct tank fuel cap Available only from Racine Railroad Products Manifold or carburetor gaskets installe...

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