Raco 1190642-0010, Translation Of The Original Instruction

Page 1: ...nstruction Order 1190642 0010 Part No 162 407 5 Actuator Type T6C2 RACO ELEKTRO MASCHINEN GmbH Jesinghauser Str 56 64 58332 Schwelm Germany Tel 49 2336 4009 0 Fax 49 2336 4009 10 E Mail RACO raco de Internet www raco de Contents 1 2 1190642 0010 162 407 5 ...

Page 2: ...2 5 times during a blockade Contents Pos Document Doc No 1 0 Contents and technical data 2 2 Operating Instructions Compact Size 2 154 457 8 3 2 Maintenance Instruction Size 2 Compact 2 7 154 539 6 4 2 Description of the RACO Motor Size 2 154 546 9 5 2 Description Position Sensoric EPS02 154 625 2 5 2 1 Wiring Example EPS 02 160 545 3 8 1 EC Installation Declaration 160 841 0 8 2 Dimensional drawi...

Page 3: ...2 2 Operating Instructions Compact Size 2 ...

Page 4: ...nother machine you should add further instructions to these operating instructions A special qualification is required for some activities This qualification is specified in the instructions on these activities These activities should only be carried out if you have the necessary qualifications If faults or problems still occur please refer to RACO ELEKTRO MASCHINEN GmbH Tel 49 0 2336 4009 0 Jesin...

Page 5: ...applicable accident prevention regulations and e the accepted specialist rules for safe and proper working practices The operating instructions must be augmented by the operator in individual cases by operating instruc tions based on existing national regulations on accident prevention and environmental protection Keep these operating instructions somewhere where they are accessible to all users a...

Page 6: ... particular the safety instructions operation of the equipment within the specified technical limits see Technical Data on the data sheet observance of the instructions on commissioning installation maintenance etc avoidance of abrupt starting and braking with heavy loads at high travel speeds avoidance of excessive transverse and torsion forces on the RACO electrical cylinder 2 2 1 3 Obligations ...

Page 7: ...or limb of persons or possible material damages The text also describes what action should be taken to avoid such dangers Danger of burns Here you will find a description of possible consequences to life or limb of persons on possible contact with components at unexpectedly high tem peratures The text also describes what action should be taken to avoid such dangers Danger from electric current or ...

Page 8: ... in the linear direction When power is fed to the motor the rotary movement of the motor is converted into linear movement of the push pull tube by means of the spindle nut system The linear movement of the push pull tube must be stopped by the system controls In the end positions End switches can be integrated in the cylinder or fitted to the moving parts of the main machine These signal to the s...

Page 9: ...le thrust and compression forces can occur at the thrust tube of the electrical cylinder Haz ards caused directly or indirectly by possible shearing or crushing spots must be avoided by sufficient clearance distances to stationary equipment near the thrust tube the actuating element and the driven element During operation this equipment and its components have dangerous live moving or rotat ing pa...

Page 10: ...il the temperature has fallen to 40 C Explosive areas If the RACO electrical cylinder is provided with an explosion symbol this means that it may also be used in an area subject to the risk of explosion You should also note the separate special connection conditions Further information on this is provided in the operating instructions of the motor contained in the appendix to these operating instr...

Page 11: ...rom impacts and the effects of weather Bare metal areas must be protected with grease or oil and the push pull tube must be retracted If being stored for more than 2 years it is recommended that the lubricants are replaced completely The RACO electrical cylinder should only be installed immediately prior to commissioning Before commissioning you must first carry out a running check measuring the i...

Page 12: ...ce In order to ensure the long working life and smooth operation of the RACO electrical cylinder care must be taken to follow the installation instructions exactly The installation sequence is very import ant and must be followed Checklist of installation sequence 1 Installation of the RACO electrical cylinder 2 Installation of the electrical connections for the motor thermo contact and end positi...

Page 13: ...runnion provided Tighten the attachment screws on the swivel foot bracket Z SLB 0101 or Z SLB 0102 Use the rod end on the actuator to connect the thrust tube and secure it using the bolt The actuator must have enough clearance at the side and must never collide inside the rod end when the cylinder is completely extended or retracted If the thrust tube can only be connected with the actuator after ...

Page 14: ...according to the specifications on the type plate This is the only way to ensure that the electrical cylinder triggers in time and protects the motor winding without installing additional excess load protection e g EPS06 with rpm monitoring feature If a different motor variant is used in place of the RACO 3 phase motor see the respective separate technical description Connection and adjustment of ...

Page 15: ...trical cylinder is not correctly aligned you must use other suitable methods to align the RACO electrical cylinder correctly Now tighten the screws attaching the bearing blocks and the lock nut on the fork head 2 2 4 Commissioning Only put the product into operation when it is established that the final product a machine or construc tion for example the RACO product is assembled in corresponds to ...

Page 16: ... electrical cylinder with a ball spindle system must never be moved against a fixed stop whether in ternal or external This damages the ball thread drive and will destroy it in the long term If it is possible that impermissible high impulse forces occur during travel towards the mechanical final stop position measures must be taken to ensure the moving masses are slowed down before the stop is rea...

Page 17: ...rate position is to be reached by the end position switch a stop or similar device must be used Care must be taken here to ensure that this mechanical stop cannot be approached at full travel speed 2 2 5 Operation Electric shock caused by touching energized parts Severe injuries up to death Before working on the electric installation interrupt electric power supply and secure it against resetting ...

Page 18: ...be increased by relubrication replacement however Only for the compact series in size 7 T6Q7 a re lubrication is recommend Depending on the number of cycle 10 000 or after 3 years operation the grease can be put onto the actuator via the nipple on the Rod eye To make sure that the grease will cover the whole screw a full stroke operation had to carry out The installation position does not present ...

Page 19: ... and mild cleaning supplies for cleaning Close all openings with appropriate protection caps Make sure all gaskets and closures are tight in order to avoid intrusion of wetness when cleaning To increase durability of the gasket put some lubrication on the thrust tube in the area of the gasket after cleaning Revision 03 2 2 16 17 154 457 8 ...

Page 20: ...r the motor can be found in the appendix to these operating instructions 2 2 9 Spare parts The order numbers for spare parts are listed in the Chapter Overview of the RACO cylinder Warning Use only RACO original parts RACO accepts no liability for damage caused by the use or installation of other parts This will also invalidate the guarantee 2 2 10 Disposal Dispose of the RACO Electric Actuator pr...

Page 21: ...3 2 Maintenance Instruction Size 2 Compact 2 7 ...

Page 22: ... number of cycle 50 000 or after 3 years operation the grease can be put onto the actu ator via the nipple on the Rod eye To make sure that the grease will cover the whole screw a full stroke operation had to carry out Grease change In regular operation a grease change should be carried out every 4 6 years If operated rarely the grease should usually be changed after 8 10 years We recommend replac...

Page 23: ...ive housing mount the cover sealing or flexible glue to keep it tight Note For the alignment of the belt the fixing screw SW2 has to be adjusted Note The optimal belt tension is realized by the distance of both axes Note on motor attachment provided by the customer If electric cylinders are supplied as a thrust retraction unit i e without motor the specifications for the attachment elements must b...

Page 24: ...C4 105 T6C4 140 If the motor has a RACO position sensor of the type EPS the positions are still stored even after belt damage There are two possible ways of aligning the switch position with the thrust retraction tube 1 New parameters must be set for the position sensor type EPS after the toothed belt has been replaced refer to the respective EPS operating instructions 2 Move to the final position...

Page 25: ...4 2 Description of the RACO Motor Size 2 ...

Page 26: ...pper wave content of the voltage the frequency converter leads to increased losses in the motor Depending on the speed setting range counter torque progression load play and converter type the possible performance reduction and choice of cooling method must be taken into account RACO mo tors should basically be operated as a maximum from 500 V power supply systems taking into ac count the voltage ...

Page 27: ...urer For operation on a c system we recommend using a frequency inverter We can project the correct frequency inverter size Technical data The specifications of the engine please get from to the type plate The declared motor current and cos φ at the type plate refer to the rated capacity of the device These data s are recorded in S3 mode The design of a motor starter is based on the current value ...

Page 28: ...a brake rectifier U will be used If the brake is wired directly the braking power is tapped from the motor terminal board External wiring of the brake the brake has to be connected by the customer Please note the voltage indicated on the type plate of the motor Notice Further information to the motor please learn from the manual of the RACO motor DANGER Danger from electric current or voltage Noti...

Page 29: ... 546 9 Options RACO 3 phase motor with RACO stroke sensoric type EPS06 RACO 3 phase motor with RACO stroke sensoric type EPS02 RACO 3 phase motor with mechanical limit switches RACO 3 phase motor with impuls encoder type DIG ...

Page 30: ... against access to dangerous parts with the finger Protection against firm for eign matters Ø 12 mm and bigger Protection against dripping water when housing is drifted up to 15 3 Protection against access to dangerous parts with a tool Protection against firm for eign matters Ø 2 5 mm and bigger Protection against spray water 4 Protection against access to dangerous parts with a wire Protection a...

Page 31: ...5 2 Description Position Sensoric EPS02 ...

Page 32: ...n LED display supports the simple set up and provides possibilities for checking that initialisation has been successful Mounting installation examples EPS02 in rear housing type A1 EPS02 in rear housing type DOM 5 2 2 Function Equipment In the version EPS02 the board has two potential free relay contacts an input for motor temperature protection and an input for optional reference limit switch If...

Page 33: ...e contacts are switched in series to the motor control loop or routed to an PLC input In the cylin der s normal working range the contacts are closed The contact for the release retract is opened when the cylinder is completely retracted or the external reference input is switched to 24V The con tact for the release extend is opened when the maximum stroke has been reached EPS02 Plug connection EP...

Page 34: ...ating Status red on green off yellow off The temperature protection is active red off green on yellow off The cylinder has been completely extended red off green off yellow on The cylinder is completely retracted red off green on yellow on The cylinder is in the normal working range LED Error Measure red green flashing alternating with yellow flashing Fault Actual value position or the battery is ...

Page 35: ...t up mode 1 Switch off position in the retracted state In this state green LED flashes the switch off position in the retracted state can be set This is only necessary if an external reference switch is not used If new installation or module replacement is carried out the retracted switch off position must always be approached first to provide a reference point for position measurement The cylinde...

Page 36: ...second If you do not require any change to the position for switch off extended state button S2 does not need to be pressed Now keep button S1 pressed for longer than 1 second You will now leave the set up mode completely and change to normal operation mode Note A Windows RACO Setup Tool is optionally available to configure all functions of the EPS02 This software tool is available from RACO on da...

Page 37: ... a further file save the data set with the changes which were made at site Procedure for saving data sets Over the button Read Parameter Block read the parameters into the RACO Setup Tool Select in the menu bar under Values Save to File Assign a file name and save the file To restore a saved data set proceed as follows Select in the menu bar under Values Read from file Select the desired parameter...

Page 38: ... enabled The positive edge of the external reference switch will set the absolute position to 0mm The states for the respective inputs are displayed in the control fields for Push Button Input 1 to Input 3 and Temperature Set zero position The absolute position will be set to 0mm Read Parameter Block Parameters from the EPS02 will be send to the RACO Tool Send Parameter Block Parameters from the R...

Page 39: ... The selected hysteresis number provides a negative and positive band around the selected switching point This number should be selected large enough to avoid shattering of the output signal and small enough to provide the desired position accuracy Output 3 6 These outputs are not available for EPS02 Analog Output Configuration This function is not available for EPS02 Thrust Overload This function...

Page 40: ...ult with the manufacturer WARNING Risk of damage Entering incorrect position values may lead to serious errors in the RACO cylinder or in the system The parameterization may only be performed by specialist personnel First the current position of the cylinder in the RACO Tool has to be stored Therefore press in the Setup menu the function Memory Position old module The position will be stored Point...

Page 41: ...LED COM Connected will turn to green If the LED stays red no connection could be established Trouble shooting in case of connection problems The most common cause is an incorrectly set COM port Check under System Settings Device Manager the com ports COM LPT There you should see the entry for the device driver UART controller CP210x USB to UART Bridge Controller or Prolific USB to Serial Comm Port...

Page 42: ...its parts in a proper manner and in accord ance with national and international regulations and laws Portable battery Parts that are marked with this symbol cannot be scrapped with residu al waste As a consumer you are required to return batteries and rechargeable batteries Please dispose of batteries at public waste collection stations or recy cling centers as requested by official regulations Di...

Page 43: ...5 2 1 Wiring Example EPS 02 ...

Page 44: ...y e l l o w o u t A c t u a t o r i n p o s i t i o n i n L E D g r e e n l i g h t s a c t u a t o r i n n o r m a l o p e r a t i o n p o s i t i o n L E D g r e e n o u t a c t u a t o r i n p o s i t i o n o u t L E D r e d l i g h t t e m p e r a t u r e c o n t a c t a c t u a t e d L E D r e d f l a s h e s c h e c k t h e a x i s t o t h e s e n s o r L E D r u n l i g h t r e d g r e e n ...

Page 45: ...A c t u a t o r i n p o s i t i o n i n L E D g r e e n l i g h t s a c t u a t o r i n n o r m a l o p e r a t i o n p o s i t i o n L E D g r e e n o u t a c t u a t o r i n p o s i t i o n o u t L E D r e d l i g h t t e m p e r a t u r e c o n t a c t a c t u a t e d L E D r e d f l a s h e s c h e c k t h e a x i s t o t h e s e n s o r L E D r u n l i g h t r e d g r e e n y e l l o w a d ju...

Page 46: ...8 1 EC Installation Declaration ...

Page 47: ......

Page 48: ...8 2 Dimensional drawing ...

Page 49: ...36 71 288 a3 60 54 20 q 60 O 78 O 31 63 10 13 15 10 h11 O 40 22 O RACO Compact T 6 C 2 152 749 5 D18 004 2009 25 11 F 2 0 kN s 100 mm v 20 mm s Techn Data Sreij Electric Actuator Techn Daten 25 11 Hase Kranverrieglung leicht ISO 2768 c L 4151938 Paßmaß Abmaße Höchstmaß Mindestmaß 10 h11 0 000 0 090 10 000 9 910 ausfahrend extending 6065 1 12 01 16 Sreij 1 1 1 1 156 57 1 220 M12 7 6479 2 21 02 19 G...