Radiant R1BK 75, Installation, Use And Maintenance Manual

Page 1: ...R1BK_75 RAD ING Manuale 1810 1_SK 2 Installation Use and Maintenance Manual for model 0476 R1BK 75 Floor standing premix condensing system boiler for outdoor installation...

Page 2: ...CAL CONNECTION 22 1 1 15 POWER SUPPLY 23 1 1 16 OPTIONAL ELECTRICAL CONNECTIONS INDIVIDUAL INSTALLATION 24 1 1 17 FUME EXHAUST FITTINGS 26 1 1 18 TYPES OF FUME EXHAUST SYSTEMS 27 2 SUPPORT CENTER SECT...

Page 3: ...E FUNCTIONS SIGNALLING CODES 62 2 2 18 GAS CONVERSION 63 3 USER SECTION 65 3 1 USE 66 3 1 1 GENERAL USE WARNINGS 66 3 1 2 CONTROL PANEL 67 3 1 3 DISPLAY ICONS 68 3 1 4 INFO MENU DISPLAY DATA 69 3 1 5...

Page 4: ...itles are differentiated by thickness and size in accordance with their hierarchy The images contain important parts described in the text marked with numbers or letters See chap chapter name this ent...

Page 5: ...n without any obligation to third parties neither will the company be held responsible for any inaccuracies in this handbook deriving from printing or translation errors the material and intellectual...

Page 6: ......

Page 7: ...be performed only by qualified personnel having the appropriate technical training in the field for the installation and maintenance of components of civil and industrial domestic hot water productio...

Page 8: ...n must be properly vented through an air vent The air vent must be placed at floor level to prevent it from being obstructed protected by a grid that does not hamper the useful section of passage The...

Page 9: ...freeze liquid and insert and electrical resistances kit see chapter ANTI FREEZE PROTECTION WARNING The manufacturer will not be held responsible for damages caused by incorrect installation not in con...

Page 10: ...packing elements cardboard box woodencrate nails fasteners plasticbags expanded polystyrene etc must be kept out of the reach of children as they may be dangerous Therefore they should be dismantled s...

Page 11: ...100_SK 2_EN 1 INSTALLATION 1 1 5 OVERALL DIMENSIONS LEFT SIDE AI HEATING FLOW 1 1 2 RI HEATING RETURN 1 1 2 G GAS 1 SC CONDENSATE DRAIN 25 E CABLE GLANDS 20 S FLUE OUTLET 100 130 280 264 270 354 SC E...

Page 12: ...mensioni_R1BK 75 100_SK 2_EN 1 INSTALLATION RIGHT SIDE AI HEATING FLOW 1 1 2 RI HEATING RETURN 1 1 2 G GAS 1 SC CONDENSATE DRAIN 25 E CABLE GLANDS 20 S FLUE OUTLET 100 130 582 280 354 SC EL RI AI 495...

Page 13: ...35PWM1 2780 45PWM1 2280 55PWM1 1780 65PWM1 1290 75PWM1 m ax p kPa H m P1 W Q m h Q l s Q Igpm Q m h max 790 85PWM1 Wilo Stratos PARA 15 1 9 Q m h 0 20 40 60 80 P1 W Q l s 0 Q Igpm 2 4 6 8 0 20 40 80 6...

Page 14: ...ce operations you have to respect the minimum technical spaces indicated in figure 1 WARNING The incorrect slopes of the device can cause the incorrect discharge of condensate by means of the discharg...

Page 15: ...n The manufacturer is not responsible for any flooding due to the opening of the safety valve in case of system overpressure WARNING On systems with a closed expansion tank the pressure reducer on the...

Page 16: ...ty water adding a detergent when it is suspected that the system might be dirty or particularly clogged and at the next loading with new treated water Water treatment In order to preserve the integrit...

Page 17: ...nd make up water of the system if it does not fall under the values indicated below should be softened Moreover additives can be added in order to maintain the limestone into the solution The hardness...

Page 18: ...en the cap of the jolly valve placed on the top of the condensing block to release the air form the top of the system 1 fig 1 2 check that the jolly valves vent the air present in the system are not b...

Page 19: ...RAIN The heat generator produces a significant quantity of condensate during operation This condensate hasanacidpHof3 5 Observethenationalstandard in force and the local regulations for the disposal o...

Page 20: ...The acidity of the condensate can be checked by using litmus paper in order to determine the pH Then the neutralised condensate can be transported into the sewage system MAINTENANCE The pH parameters...

Page 21: ...heating flow water temperature reaches the 30 C and in presence of a return sensor until the heating return water temperature reaches the 20 C The system starts even if on the display appears OFF as l...

Page 22: ...te 1 1 14 ELECTRICAL CONNECTION DANGER The equipment is electrically safe only if it is properly connected to an efficient grounding system performed in compliance with the safety standards in force Y...

Page 23: ...f the voltage from the main switch remove the boiler s front casing refer to chapter ACCESSING THE BOILER access the terminal box of the electrical connection box and proceed with the electrical conne...

Page 24: ...ACCESSING THE BOILER unscrew the screws and remove plate A see fig 1 After removing the plate connect the electrical cables to terminal B see fig 1 For the external temperature Probe connect the two n...

Page 25: ...e crankcase connect the items below to the electronic board see fig 1 After performing these operations remount the crankcase and the front casing TP CT BUS 0 10V GND BUS 11 10 9 8 7 12 13 14 15 16 17...

Page 26: ...ndensate draining points connected to the siphon in order to avoid that the condensate produced in the chimney goes into the generators For all discharge ducts with regard to the fumes path you should...

Page 27: ...e directly from roof and draws air from atmosphere Please see the maximum discharge length in the table in chapter technical data The maximum discharge and intake length or linear reference length can...

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Page 29: ...s described below relative to first start up maintenance and replacement should be performed only by qualified personnel and authorized by RADIANT BRUCIATORI S p A 1 SUPPORT CENTRE SECTION 2 SUPPORT C...

Page 30: ...ke sure that the grounding system works properly make sure that the combustion air adduction and fumes and condensate discharge take place properly in compliance with the Local and National Laws and S...

Page 31: ...ng function of the circulator additional 3 minutes by shutting off the power supply and then restoring it After completing the above mentioned operations open the gas tap Use the button to select the...

Page 32: ...Off Set adjuster To increase the CO2 value turn the screw clockwise and vice versa if you want to decrease it Once completed the adjustment tighten the protection screw A fig 2 on the Off Set adjuster...

Page 33: ...ARAMETERS All the values of the parameters can be changed from the master control panel 1 see figure except for the parameters with which it is possible to set the power of a single unit P00 P10 P11 P...

Page 34: ...4_ R 1 K 1 0 0 _S K 2 _ E N 2 FIRST START UP SUPPORT CENTRE 2 Hold at the same time the keys and until on the display appears the symbol with the message P00 and release the keys and 3 Use the keys a...

Page 35: ...display to stop blinking indication of the fact that the adjustment was implemented 6 To exit the parameters menu hold at the same time the keys and and wait for the symbol to appear on the display 7...

Page 36: ...ON 0 1 0 WITH REMOTE BOILER SUPPLY SYSTEM PRE SET BY DEFAULT WITH DHW CIRCUIT MANAGED BY MODBUS TO CHANGE THE DHW OPERATING MODE CHANGE THE VALUE OF THE PARAMETER P32 1 HEATING ONLY P02 GAS TYPE SELEC...

Page 37: ...P06 TURN OFF OF A SINGLE UNIT 1 3 1 START ONLY MASTER 2 START ONLY SLAVE 3 BOTH TURNED ON P07 HEATING TIMING THROUGH THIS PARAMETER YOU CAN SET THE MINIMUM TIME FOR WHICH THE BURNER WILL BE TURNED OF...

Page 38: ...TO THE MAXIMUM POWER OF THE BURNER THE VALUE IS PRE SET BASED ON THE SET POWER SEE PARAMETER P00 AND ON THE GAS TYPE SEE PARAMETER P02 CHANGE THE PARAMETER VALUE ON BOTH CONTROL PANELS MASTER AND SLAV...

Page 39: ...ROUGH THIS PARAMETER YOU CAN SET THE FAN SPEED DURING START UP THE VALUE IS PRE SET BASED ON THE SET POWER SEE PARAMETER P00 AND ON THE GAS TYPE SEE PARAMETER P02 CHANGE THE PARAMETER VALUE ON BOTH CO...

Page 40: ...MINIMUM EXTERNAL TEMPERATURE TE TAKING INTO ACCOUNT THE HOUSE INSULATION DEGREE THE VALUES OF THE DELIVERY TEMPERATURES TM REFER TO STANDARD SYSTEMS 30 80 C OR FLOOR SYSTEMS 25 45 C THE SYSTEM TYPE CA...

Page 41: ...RAMETER YOU CAN SET THE USER ADJUSTABLE MAXIMUM DOMESTIC TEMPERATURE 45 75 THE VALUE IS EXPRESSED IN C P22 SET POINT T DELIVERY RETURN THROUGH THIS PARAMETER YOU CAN SET THE TEMPERATURE DIFFERENCE BET...

Page 42: ...CONNECTED 2 CRAD AREA BOARD CONNECTED REMOTE P30 SETTING THE TEMPERATURE MEASUREMENT UNIT THROUGH THIS PARAMETER YOU CAN SELECT THE MEASUREMENT UNIT OF THE DISPLAYED TEMPERATURE CELSIUS C OR FAHRENHEI...

Page 43: ...CONNECTION STATUS OF THE SOLAR AUXILIARY BOARD BY MEANS OF THIS PARAMETER IT IS POSSIBLE TO ENABLE THE AUXILIARY BOARD FOR THE EXPANSION OF THE RESOURCES WHEN THE SOLAR AUXILIARY BOARD IS CONNECTED TO...

Page 44: ...NTRE 2 1 6 ELECTRIC FAN FREQUENCY HEAT CAPACITY DIAGRAM SLAVE UNIT 50 kW GAS TYPE MINIMUM FREQUENCY DURING HEATING MAXIMUM FREQUENCY DURING HEATING G20 Hz 45 247 G30 Hz 45 225 G31 Hz 45 240 G30 G20 G3...

Page 45: ...frequenza elettr_R1K 75_EN 2 FIRST START UP SUPPORT CENTRE MASTER UNIT 25 KW GAS TYPE MINIMUM HEATING FREQUENCY MAXIMUM HEATING FREQUENCY G20 Hz 45 178 G30 Hz 45 168 G31 Hz 45 179 G31 G20 G30 2 4 6 8...

Page 46: ...proceed as indicated in section CO2 VALUE CHECK AND CALIBRATION remove and clean the burner from oxidation check the integrity and the position of the sealed chamber sealing gasket check the primary...

Page 47: ...ity G20 9 3 9 1 CO2 at minimum heat capacity G20 9 0 8 8 CO2 at nominal heat capacity G30 11 5 11 1 CO2 at minimum heat capacity G30 10 9 10 6 CO2 at nominal heat capacity G31 10 4 10 1 CO2 at minimum...

Page 48: ...e IP X5D Gas supply Nominal supply pressure G20 mbar 20 Heating Max fan speed G20 Hz 247 50kW 178 25kW Heating Min fan speed G20 Hz 45 Fuel consumption G20 m3 h 7 93 Nominal Supply pressure G30 mbar 3...

Page 49: ...RAIN VALVE 20 HYDRAULIC SEPARATOR 21 SAFETY VALVE 22 ISOLATING VALVE 23 ISOLATING THREE WAY VALVE 24 GAS VALVE 25 1 1 2 HEATING FLOW FITTING 26 1 1 2 HEATING RETURN FITTING 27 BOX 28 EXPANSION VESSEL...

Page 50: ...AIN VALVE 20 HYDRAULIC SEPARATOR 21 SAFETY VALVE 22 ISOLATING VALVE 23 ISOLATING THREE WAY VALVE 24 GAS VALVE 25 1 1 2 HEATING FLOW FITTING 26 1 1 2 HEATING RETURN FITTING 27 BOX 28 EXPANSION VESSEL C...

Page 51: ...EV ELECTRIC FAN L LINE GI YELLOW TRA START UP TRANSFORMER TF FUMES THERMOFUSE 102 C N NEUTRAL BI WHITE SM MODBUS BOARD SRI SYSTEM RETURN PROBE NE BLACK GR GREY ma ce ma ce ma ce ma gi bi gr EV ce ma c...

Page 52: ...FAN L LINE GI YELLOW TRA START UP TRANSFORMER TF FUMES THERMOFUSE 102 C N NEUTRAL BI WHITE SC COLLECTOR PROBE SRI SYSTEM RETURN PROBE NE BLACK GR GREY M8 5 6 ma ce ma ce ma ce ma gi bi gr EV ce ma ce...

Page 53: ...CCESSING THE BOILER For the majority of the control and maintenance operations you have to remove the front panel of the casing fig 1 insert the Allen key and open the lock A grasp the front panel at...

Page 54: ...on the electrical connections of the slave electronic board please proceed as follows DANGER Cut off the voltage from the main switch Grab at the same time the support brackets of the control panel fi...

Page 55: ...der to intervene on the electrical connections of the master electronic board please proceed as follows DANGER Cut off the voltage from the main switch Grab at the same time the support brackets of th...

Page 56: ...ing protective clothing avoiding mixing different products protecting the device and the surrounding objects Whenever you need to empty the system proceed as follows turn off the main power supply swi...

Page 57: ...ess the key of the S symbol After restoring the first fault the display will show the next alternating signalling code of the temperature of the collector In order to manually reset the unit press the...

Page 58: ...HT UP PRESSURE TOO HIGH AT THE INPUT OF THE GAS VALVE ONLY FOR GPL BOILER CHECK THE MAXIMUM ADJUSTMENT PRESSURE WITH FLAME LIGHT UP NEUTRAL AND PHASE INVERTED POWER SUPPLY PROPERLY CONNECT THE POWER S...

Page 59: ...D THE SYSTEM AUTOMATIC WATER PRESSURE SWITCH CABLE DISCONNECTED CHECK THE WIRING WATER PRESSURE SWITCH BROKEN REPLACE IT E05 HEATING PROBE BROKEN OR INCORRECTLY CALIBRATED PROBE RESISTANCE VALUE 10 KO...

Page 60: ...AUTOMATIC E22 P A R A M E T E R S PROGRAMMING REQUEST MICRO PROCESSOR MEMORY LOSS PARAMETERS REPROGRAMMING MANUAL RESET CUT OFF THE TENSION E31 SOLAR AUXILIARY BOARD CONNECTION FAULTS SOLAR AUXILIARY...

Page 61: ...THE WIRING AUTOMATIC MODBUS CONTROL UNIT BROKEN REPLACE IT E78 COLLECTOR PROBE BROKEN OR INCORRECTLY CALIBRATED PROBE RESISTANCE VALUE 10 KOHM AT 25 C NTC REPLACE IT AUTOMATIC DISCONNECTED OR WET PROB...

Page 62: ...CTION BRINGS THE BOILER TO ITS MINIMUM AND MAXIMUM HEATING POWER FOR 15 MINUTES DEACTIVATING THE MODULATION FUNCTION GENERALLY USED FOR PERFORMING THE COMBUSTION AND CALIBRATION TESTS F08 HEATING CIRC...

Page 63: ...pressure on the rear side of venturi C fig 3 replace the body venturi with the one suitable for the type of supply gas cod 30 00225 for Natural gas cod 30 00226 for Universal LPG and make sure the too...

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Page 65: ...are addressed to all those who will use the machine The machine must be used and accessed only by qualified operators that fully read and understood the User section paying particular attention to th...

Page 66: ...due to incorrect use DANGER The boiler should not be used by persons including children with reduced physical sensory or mental capacities or without suitable knowledge or experience unless they are...

Page 67: ...ND OTHER INFORMATION see chapter INFO MENU DISPLAY HOLD FOR 5 SECONDS IN OFF OPERATING MODE TO VIEW THE LAST 5 FAULTS 3 OPERATING MODE SELECTION KEY ONLY HEATING OFF 4 RESET KEY FAULTS RESET CHIMNEY S...

Page 68: ...R TEMPERATURE DISPLAY d7 6 EXTERNAL PROBE INSTALLED EXTERNAL PROBE TEMPERATURE d1 7 TEMPERATURE DISPLAY SET POINT PARAMETER VALUE 8 OPEN THERM COMMUNICATION PRESENT REMOTE CONTROL AREA CONTROL UNIT 9...

Page 69: ...displayed data To exit display mode press the INFO key LIST OF DISPLAYED DATA INFO CODE ICON DESCRIPTION d00 DOMESTIC CIRCUIT PROBE TEMPERATURE ONLY FOR THE VERSION WITH REMOTE BOILER SUPPLY SYSTEM d...

Page 70: ...ler meets only the demands of heating To switch the boiler to HEATING ONLY operating mode press the function key the symbol will appear fixed on the display indicating that the function is enabled Whe...

Page 71: ...nabled If the boiler was previously running it will be turned off and the post ventilation and post circulation functions will be enabled If you have to deactivate the boiler for a long period of time...

Page 72: ...RE E02 SAFETY THERMOSTAT 95 C CONTACT THE TECHNICAL SUPPORT CENTRE E03 FUMES SAFETY THERMOFUSE 102 C CONTACT THE TECHNICAL SUPPORT CENTRE E04 WATER MISSING IN THE SYSTEM IF THE SYSTEM PRESSURE IS BELO...

Page 73: ...2 COMMUNICATION ERROR BETWEEN THE BOILER BOARD AND THE MODBUS BOARD CONTACT THE TECHNICAL SUPPORT CENTRE E35 RESIDUAL FLAME PRESS THE RESET BUTTON ON THE MASTER CONTROL PANEL TO RESET THE FAULT AS SOO...

Page 74: ...SK 2 3 Codici di segnalazione funzioni attive_R1BK 100_MIAH4_EN 3 USE USER 3 1 9 ACTIVE FUNCTIONS SIGNALLING CODES CODE FUNCTION INTERVENTION F08 H E A T I N G A N T I F R E E Z E FUNCTION ACTIVE WAIT...

Page 75: ...device using a wet cloth and come neutral soap WARNING DONOTuseabrasiveorpowderdetergents as they might damage the plastic cover and control elements 3 1 12 DISPOSAL The boiler and all its accessories...

Page 76: ...RADIANT BRUCIATORI s p a Via Pantanelli 164 166 61025 Loc Montelabbate PU Tel 39 0721 9079 1 fax 39 0721 9079279 e mail info radiant Internet http www radiant it...