Radiant R1K 24/B, Installation, Use And Maintenance Manual

Page 1: ...R1K 24 B RAD ING Manuale 1507 1 R2 G Installation Use and Maintenance Manual for model 0694 R1K 24 B Premix condensing system boiler for remote D H W storage cylinder connection...

Page 2: ...CTION 18 1 1 14 ELECTRICAL CONNECTION 18 1 1 15 POWER SUPPLY 19 1 1 16 OPTIONAL ELECTRICAL CONNECTIONS 20 1 1 17 DHW SENSOR INSTALLATION 22 1 1 18 FUME EXHAUST FITTINGS 23 1 1 19 INSTALLATION MODES IN...

Page 3: ...LING CODES 57 2 2 18 GAS TYPE TRANSFORMATION 58 3 USER SECTION 61 3 1 USE 62 3 1 1 GENERAL USE WARNINGS 62 3 1 2 CONTROL PANEL 63 3 1 3 DISPLAY ICONS 64 3 1 4 INFO MENU DISPLAY DATA 65 3 1 5 START UP...

Page 4: ...ferentiated by thickness and size in accordance with their hierarchy The images contain important parts described in the text marked with numbers or letters See chap chapter name this entry indicates...

Page 5: ...erence to art 5 of DPR n 447 dated 06 12 1991 Regulation implementing of law 5 March 1990 n 46 and in compliance with law 6 December 1971 n 1083 Safety standards for the use of fuel gas declares that...

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Page 7: ...nly by qualified personnel having the appropriate technical training in the field for the installation and maintenance of components of civil and industrial domestic hot water production and heating p...

Page 8: ...ance The location must be properly vented through an air vent The air vent must be placed at floor level to prevent it from being obstructed protected by a grid that does not hamper the useful section...

Page 9: ...n area of eventual gas losses WARNING If the temperature in the boiler installation location goes below 10 centigrades please fill the plant with anti freeze liquid and insert and electrical resistanc...

Page 10: ...rate nails fasteners plasticbags expanded polystyrene etc must be kept out of the reach of children as they may be dangerous Therefore they should be dismantled suitably differentiating them in accord...

Page 11: ...B_EN 1 INSTALLATION INSTALLER 1 1 5 OVERALL DIMENSIONS 1 1 6 JIG 307 410 642 64 157 301 64 136 151 49 148 80 102 31 145 177 33 107 R RB G F A AB 88 R RETURN 3 4 G GAS 3 4 F COLD 1 2 A INFEED 3 4 RB RE...

Page 12: ...ctions to the tubes offering you the possibility of connecting the boiler to completed masonry works For machine positioning proceed as follows see fig 2 1 Trace a line using a spirit level min length...

Page 13: ...irculator priority maximum speed Appliance Loss fig 1 6 0 1 2 3 4 5 0 0 5 1 1 5 2 2 5 MSL 12 6 COMPACT III Wilo Yonos PARA MSL 12 7 0 0 0 4 0 8 1 2 1 6 2 0 2 4 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 2 4 6 8...

Page 14: ...s and significant cut off of the passage sections DOMESTIC CIRCUIT In order to prevent limestone build up and damages to the domestic water heat exchanger the hardness of the domestic supply water sho...

Page 15: ...ore powering up the boiler fill the system as follows 1 Make sure the circulator is not blocked 2 slightly loosen the cap of the circulator jolly valve 1 fig 1 to release the air from the system 3 sli...

Page 16: ...m open once again the loading tap R until the pressure gauge indicates the value of 1 2 bar fig 4 1 1 11 FILLING THE CONDENSATE COLLECTION SIPHON Before starting the boiler you have to fill the conden...

Page 17: ...er up to an external temperature of 10 C The device starts when the hot water temperature goes below 5 C automatically starting the burner until the water reaches the temperature of 30 C The system st...

Page 18: ...4 ELECTRICAL CONNECTION DANGER The equipment is electrically safe only if it is properly connected to an efficient grounding system performed in compliance with the safety standards in force STANDARDS...

Page 19: ...boiler s front casing refer to chapter ACCESSING THE BOILER loosen the two screws and remove the plate A see fig 1 after removing the plate connect the electrical cables to terminal B see fig 1 the y...

Page 20: ...screws and remove plate A see fig 1 After removing the plate connect the electrical cables to terminal B see fig 2 For the external temperature Probe connect the two non polarized conductors to the S...

Page 21: ...nect the items below to the electronic board see fig 1 After performing these operations remount the crankcase and the front casing TP CT BUS 0 10V GND BUS 11 10 9 8 7 12 13 14 15 16 17 M12 M9 M7 M5 M...

Page 22: ...Paragraph ACCESSING THE BOILER Grasp the left and right control panel support brackets see fig 1 and pull them outwards at the same time rotating the panel downwards Take the 8 m length DHW sensor cab...

Page 23: ...n acid condensate For all air suction ducts with regard to the air path you should provide an uphill slope towards the boiler so as to avoid the protrusion inside the duct of rain water dust or foreig...

Page 24: ...and European directive 89 106 CEE C83 Discharge in single or common fume exhaust duct and wall suction system C93 Discharge through an intubated conduct to a vertical terminal The technical compartme...

Page 25: ...length a section equal to or greater then that of the connection of the device discharge tube have no shut off devices shutters for direct external discharge there must be no more than two changes in...

Page 26: ...combustion through co axial ducts the external one for air intake the plastic internal one for fumes discharge PLEASE SEE THE MAXIMUM DISCHARGE LENGTH IN THE TABLE IN CHAPTER TECHNICAL DATA The maximu...

Page 27: ...ging fuel gas and air suctioning for combustion through two separated ducts PLEASE SEE THE MAXIMUM DISCHARGE AND INTAKE LENGTH IN THE TABLE IN CHAPTER TECHNICAL DATA The maximum discharge and intake l...

Page 28: ...h co axial ducts the external one for air intake the plastic internal one for fumes discharge PLEASE SEE THE MAXIMUM DISCHARGE LENGTH IN THE TABLE IN CHAPTER TECHNICAL DATA The maximum discharge lengt...

Page 29: ...low relative to first start up maintenance and replacement should be performed only by qualified personnel in compliance with art 3 of D M n 37 dated 22 01 2008 and authorized by RADIANT BRUCIATORI sp...

Page 30: ...that the grounding system works properly make sure that the combustion air adduction and fumes and condensate discharge take place properly in compliance with the Local and National Laws and Standard...

Page 31: ...rmed by the boiler lasts 5 minutes After each water pressure reset the boiler will automatically perform a reduces system relief cycle of 2 minutes Throughout this function the display will show the c...

Page 32: ...the gas flow adjuster you have to wait for the boiler to stabilize itself to the set value about 30 seconds FOR MINIMUM HEATING POWER Access parameter P10 following the procedure described in chapter...

Page 33: ...THE PARAMETERS To access the parameters menu and adjust their values follow the procedure below 1 Press the button to select the OFF mode displayed using the symbol 2 Hold at the same time the keys an...

Page 34: ...4 Use the keys and of the domestic circuit tochange the value of the parameter 5 Press the key to confirm the action and wait for the display to stop blinking indication of the fact that the adjustme...

Page 35: ...HEAT 24 KW DOMESTIC 2 25 KW 3 28 KW 4 34 KW 5 55 KW 6 100 KW 7 R2K 24 IN ALL VERSIONS 8 R2K 28 IN ALL VERSIONS 9 R2K 34 IN ALL VERSIONS 10 R1K 50 P01 BOILER TYPE SELECTION 0 5 0 MONOTHERMAL R2K 1 MONO...

Page 36: ...S EXPRESSED IN SECONDS P06 DOMESTIC CIRCUIT PRESERVATION FUNCTION ONLY FOR FAST BOILERS THROUGH THIS PARAMETER YOU CAN PRESERVE THE CIRCULATOR THE DIVERTER VALVE IN DOMESTIC POSITION FOR A PERIOD OF T...

Page 37: ...ET FOR PARAMETER P11 THE VALUE IS EXPRESSED IN HERTZ 1HZ 30 RPM P11 FAN MAXIMUM SPEED ADJUSTMENT THROUGH THIS PARAMETER YOU CAN SET THE FAN MAXIMUM SPEED THAT CORRESPONDS TO THE MAXIMUM POWER OF THE B...

Page 38: ...HIS PARAMETER YOU CAN SET THE FAN SPEED DURING START UP THE VALUE IS PRE SET BASED ON THE SET POWER SEE PARAMETER P00 AND ON THE GAS TYPE SEE PARAMETER P02 VALUE SET FOR PARAMETER P10 203 THE VALUE IS...

Page 39: ...ENDS ON THE THERMO ADJUSTMENT VALUE KD SET SEE CHART THE SELECTION OF THE CURVE IS DETERMINED BY THE MAXIMUM DELIVERY TEMPERATURE TM AND THE MINIMUM EXTERNAL TEMPERATURE TE TAKING INTO ACCOUNT THE HOU...

Page 40: ...SET BY DEFAULT 1 ENABLED P18 ENABLING BUS INDUSTRIAL PILOTING 0 10V THROUGH THIS PARAMETER YOU CAN ENABLE OR DISABLE THE BUS INDUSTRIAL INPUT 0 10 V TO SET THROUGH EXTERNAL BUS THE BURNER POWER OR THE...

Page 41: ...ERATE IN HEATING MODE 50 70 THE VALUE IS EXPRESSED IN PERCENTAGE P24 MODULATING PUMP MAXIMUM SPEED ONLY WITH MODULATING PUMP AND RETURN PROBE CONNECTED THROUGH THIS PARAMETER YOU CAN SET THE MAXIMUM S...

Page 42: ...N FREQUENCY HEAT CAPACITY DIAGRAM GAS TYPE MINIMUM HEATING FREQUENCY MAXIMUM HEATING FREQUENCY MINIMUM FREQUENCY IN DOMESTIC HOT WATER LINE MAXIMUM FREQUENCY IN DOMESTIC HOT WATER LINE G20 Hz 45 156 4...

Page 43: ...ombustion chamber if necessary make sure that the combustion is suitably adjusted and if required proceed as indicated in section CO2 VALUE CHECK AND CALIBRATION remove and clean the burner from oxida...

Page 44: ...nutenzione_conbinata_cond_EN 2 MAINTENANCE SUPPORT CENTRE installed along the path of the fume exhaust duct or neutralization devices for acid condensate check that the liquid flow is not obstructed a...

Page 45: ...erformance at 30 Pn return 30 C 107 5 Performance at 100 Pn 30 50 C 105 5 Maximum combustion Performance 97 9 Fumes temperature at nominal heat capacity C 73 65 CO2 at nominal heat capacity 9 44 CO2 a...

Page 46: ...cal specifications Voltage frequency V Hz 230 50 Max Absorbed Power W 130 Insulation rate IP X5D Gas supply Nominal supply pressure G20 mbar 20 Heating Max fan speed G20 Hz 156 D H W Max fan speed G20...

Page 47: ...ELECTRODE 5 ELECTRIC FAN 6 AIR RELIEF VALVE 7 SAFETY VALVE 3 bar 8 CIRCULATOR 9 GAS VALVE 10 SYSTEM DRAINING TAP 11 SAFETY THERMOSTAT 12 HEATING PROBE 13 LIGHT UP ELECTRODE 14 EXPANSION TANK 15 START...

Page 48: ...INTEGRATED HEAT EXCHANGER 3 BURNER UNIT 4 ELECTRIC FAN 5 GAS VALVE 6 AIR RELIEF VALVE 7 CIRCULATOR 8 SAFETY VALVE 3 bar 9 SYSTEM DRAINING TAP 10 SAFETY VALVE 8 bar 11 DOMESTIC CIRCUIT PROBE 12 CYLIND...

Page 49: ...2 2 11 3 WAY VALVE OPERATION Important The working position of the 3 way valve is indicated by the color Red or Blue visible in the inside of the valve see C fig 1 The RED color with C A indicates the...

Page 50: ...G GAS VALVE SR HEATING PROBE L LINE GI YELLOW TRA START UP TRANSFORMER SS DOMESTIC CIRCUIT PROBE N NEUTRAL BI WHITE TF FUMES THERMOFUSE 102 C EV ELECTRIC FAN NE BLACK GR GREY ma ce ma ce ma ce ma gi b...

Page 51: ...To intervene on the front of the boiler proceed as follows remove the fastening screws 1 fig 1 placed on the lower edge of the front panel grab the front panel from the bottom and remove it pulling it...

Page 52: ...In order ot intervene on the wirings of the control panel please proceed as follows DANGER Cut off the voltage from the main switch Grab at the same time the support brackets of the control panel fig...

Page 53: ...connect the other end of the tube to a suitable discharge turn the discharge tap of the system RS fig 1 open the relief valves of the radiators starting from the one at the top and continuing downwar...

Page 54: ...ESET E01 FLAME BLOCK NO FLAME LIGHT UP MANUAL RESET PRESS THE RESET KEY GAS MISSING CHECK THE ADDUCTION NETWORK MASS OR BROKEN START UP ELECTRODE REPLACE IT GAS VALVE BROKEN REPLACE IT SLOW LIGHT UP T...

Page 55: ...WATER PRESSURE INSIDE THE SYSTEM LOWER THAN 0 3 BAR LOAD THE SYSTEM AUTOMATIC WATER PRESSURE SWITCH CABLE DISCONNECTED CHECK THE WIRING WATER PRESSURE SWITCH BROKEN REPLACE IT E05 HEATING PROBE BROKEN...

Page 56: ...NAL BOARD ERROR INCORRECT SIGNAL RECOGNITION BY THE MODULATION BOARD MICRO PROCESSOR IF THE MODULATION BOARD DOES NOT RESET THE ERROR AUTOMATICALLY REPLACE IT AUTOMATIC E22 P A R A M E T E R S PROGRAM...

Page 57: ...TEMPERATURE OF 4 C THE BOILER OPERATES AT MINIMUM GAS PRESSURE WITH THE DIVERTER VALVE IN THE SUMMER POSITION THE FUNCTION IS DISABLED WHEN THE TEMPERATURE DETECTED BY THE SENSOR IS 8 C IN THE D H W C...

Page 58: ...nturi unscrew the three fastening screws 2 fig 1 of the venturi V fig 1 using a 10 key as shown in figure 2 replace the venturi with the one suitable for the type of supply gas cod 30 00124 for methan...

Page 59: ...side of venturi C fig 3 replace the venturi with the one suitable for the type of supply gas cod 30 00170 for GPL and make sure the tooth D fig 3 is adjusted downwards on the aluminium body see fig 3...

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Page 61: ...section are addressed to all those who will use the machine The machine must be used and accessed only by qualified operators that fully read and understood the User section paying particular attentio...

Page 62: ...due to incorrect use DANGER The boiler should not be used by persons including children with reduced physical sensory or mental capacities or without suitable knowledge or experience unless they are...

Page 63: ...NFORMATION see chapter INFO MENU DISPLAY HOLD FOR 5 SECONDS IN OFF OPERATING MODE TO VIEW THE LAST 5 FAULTS 3 OPERATING MODE SELECTION KEY SUMMER ONLY WINTER ONLY SUMMER WINTER OFF 4 RESET KEY FAULTS...

Page 64: ...d7 6 EXTERNAL PROBE INSTALLED EXTERNAL PROBE TEMPERATURE d1 7 TEMPERATURE DISPLAY SET POINT PARAMETER VALUE 8 OPEN THERM COMMUNICATION PRESENT REMOTE CONTROL AREA CONTROL UNIT 9 INSUFFICIENT SYSTEM W...

Page 65: ...displayed data To exit display mode press the INFO key LIST OF DISPLAYED DATA INFO CODE ICON DESCRIPTION d0 DOMESTIC CIRCUIT PROBE TEMPERATURE d1 EXTERNAL PROBE TEMPERATURE d2 FAN SPEED d3 BOTTOM ARE...

Page 66: ...r heating energy is needed to heat the rooms the automatic start up system will start the burner this is indicated by displaying the symbol blinking SUMMER WINTER MODE In this mode the boiler meets th...

Page 67: ...vate the boiler for a long period of time proceed as follows contact the Technical support centre that will empty the water system where no anti freeze is intended and will cut off the power water and...

Page 68: ...g pressure gauge M fig 1 that the system pressure reaches 1 2 bar see fig 2 After performing this operation make sure that the loading tap R fig 1 is properly closed After the water pressure reset the...

Page 69: ...T CENTRE E02 SAFETY THERMOSTAT 95 C PRESS THE RESET BUTTON ON THE CONTROL PANEL TO RESET THE FAULT AS SOON AS THE ERROR CODE DISAPPEARS FROM THE DISPLAY THE BOILER WILL START AUTOMATICALLY IF THE BLOC...

Page 70: ...OCK PERSISTS CONTACT THE TECHNICAL SUPPORT CENTRE E22 PARAMETERS PROGRAMMING REQUEST CUT OFF THE POWER SUPPLY FROM THE MAIN SWITCH AND THEN RESTORE IT AS SOON AS THE ERROR CODE DISAPPEARS THE BOILER W...

Page 71: ...ES CODE FUNCTION INTERVENTION F08 H E A T I N G A N T I F R E E Z E FUNCTION ACTIVE WAIT UNTIL THE OPERATION IS COMPLETED F09 D H W CIRCUIT ANTI FREEZE WAIT UNTIL THE OPERATION IS COMPLETED F28 A N T...

Page 72: ...device using a wet cloth and come neutral soap WARNING DONOTuseabrasiveorpowderdetergents as they might damage the plastic cover and control elements 3 1 13 DISPOSAL The boiler and all its accessories...

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