Radiant R1K 34, Installation, Use And Maintenance Manual

Page 1: ...er flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in...

Page 2: ...ING THE CONDENSATE COLLECTION SIPHON 17 1 1 14 ANTI FREEZE PROTECTION 19 1 1 15 GAS CONNECTION 20 1 1 16 ELECTRICAL CONNECTION 20 1 1 17 POWER SUPPLY 21 1 1 18 OPTIONAL ELECTRICAL CONNECTIONS 22 1 1 1...

Page 3: ...IGNALLING CODES 59 2 2 18 CONVERSION TO A DIFFERENT GAS TYPE 60 2 2 19 POSITIONS OF THE ELECTRODES 61 3 USER SECTION 63 3 1 USE 64 3 1 1 GENERAL USE WARNINGS 64 3 1 2 CONTROL PANEL 69 3 1 3 DISPLAY IC...

Page 4: ...to which the instructions in that section address The titles are differentiated by thickness and size in accordance with their hierarchy The images contain important parts described in the text marke...

Page 5: ...validity its duration the obligations and the exemptions please consult the First start up certificate attached to this manual The manufacturer reserves the right to modify the tools and relative tech...

Page 6: ......

Page 7: ...be performed only by qualified personnel having the appropriate technical training in the field for the installation and maintenance of components of civil and industrial domestic hot water productio...

Page 8: ...plant and a water supply network appropriate for its power and performance The location must be properly vented through an air vent The air vent must be placed at floor level to prevent it from being...

Page 9: ...heat input with a minimum of 100 cm2 15 5 in2 2 Where required by code or when required for additional opening must be provided at the highest practical elevation With a hermetically sealed combustion...

Page 10: ...lements cardboard box wooden crate nails fasteners plastic bags expanded polystyrene etc are dangerous and must be kept out of the reach of children they should be biscarded properly To unpack the boi...

Page 11: ...ped is available and supplied by RADIANT upon demand 11 8 6 1 5 3 5 9 12 9 16 25 2 1 9 5 8 3 1 4 1 2 5 7 6 9 1 6 4 2 R RB G F A AB 3 4 VS R F A fig 2 fig 3 fig 4 R RETURN 3 4 G GAS 3 4 NPT F COLD 1 2...

Page 12: ...at allows setting in advance the connections to the tubes providing the ablility of connecting the boiler to completed masonry structure To position the unit proceed as follows see fig 6 1 Trace a lin...

Page 13: ...e sure the boiler is properly level see fig 6 to allow the condensate to drain 1 1 9 CIRCULATOR PERFORMANCE CURVES fig 7 UPSO 15 58 AOKR III II I H ft Q US gpm 0 2 4 6 8 10 22 20 18 16 14 12 10 8 6 4...

Page 14: ...ently installed plants Based on the characteristics of the inlet water you should install suitable water treatment devices for residues presence Please install an inline filter The pressure of the col...

Page 15: ...ure relief valve and the boiler DANGER Improper installation of the pressure relief valve may result in property damage personal injury or death Follow all instructions and guidelines when installing...

Page 16: ...fill the system as follows 1 Make sure the circulator is not blocked 2 Slightly loosen the cap of the circulator air eliminator 1 fig 10 to release the air from the system 3 Slightly loosen the cap o...

Page 17: ...Before starting the boiler you have to fill the condensate collection siphon in order to avoid fuel back up through the siphon Fill the condensate collection siphon as follows see fig 14 Unscrew the...

Page 18: ...onthat could cause hazardous backflow of the condensate into the boiler To connect the condensate drain use only corrosion resistant material for the drain line CONDENSATE NEUTRALIZER KIT The condensa...

Page 19: ...ng the burner until the water reaches the temperature of 86 F 30 C The system starts even if display appears OFF as long as the boiler is connected to the power 120 V and gas supply For long periods o...

Page 20: ...ata plate 1 1 16 ELECTRICAL CONNECTION DANGER The equipment is electrically safe only if it is properly connected to an efficient grounding system performed in compliance with the safety standards in...

Page 21: ...R loosen the two screws and remove the plate A see fig 15 after removing the plate connect the electrical cables to terminal B see fig 15 the yellow green cable to the terminal marked with grounding s...

Page 22: ...g 16 B After removing the plate connect the electrical cables to terminal B see fig 16 B For the external temperature Probe connect the two non polarized conductors to the Se Se contacts For the envir...

Page 23: ...the items below to the electronic board see fig 17 After performing these operations remount the crankcase and the front casing TP CT BUS 0 10V GND BUS 11 10 9 8 7 12 13 14 15 16 17 M12 M9 M7 M5 M2 M4...

Page 24: ...ACCESSING THE BOILER Grasp the left and right control panel support brackets and pull them outwards at the same time rotating the panel downwards Take the 8 m length DHW sensor cable see C figure loc...

Page 25: ...internal condensate trap of the appliance Refer to section 1 1 20 All combustion air intake runs where possible should be sloped in a manner to avoid rain water dust or foreign objects from entering t...

Page 26: ...ted on public property c within 6 ft 1 8 m of a mechanical air supply inlet to any building d abovearegulatorwithin3ft 900mm horizontally of the vertical centerline of the regulator vent outlet to a m...

Page 27: ...re or water from entering into the air box of the boiler Provide means for drainage of moisture and water on all vertical air intake runs and where necessary Traps if used should have pipe slopes not...

Page 28: ...er to Table 1 Allowable vent lenghts for maximum vent run Single vent installations can be either be installed through the wall or through the roof II a THROUGH THE WALL INSTALLATION Please refer to f...

Page 29: ...ne or 3 schedule 40 PVC or CPVC pipe Ensure that the adapters are installed correctly into the correct locations as per the attached figure 19 Installation instructions Remove the air intake cover pla...

Page 30: ...ion through co axial ducts the external one for air intake the plastic internal one for exhaust PLEASE SEE THE MAXIMUM EXHAUST LENGTH IN THE TABLE IN 1 1 21 ALLOWABLE VENT LENGTHS The maximum exhaust...

Page 31: ...table only for condensing boilers It allows exhaust and air intake for combustion through co axial ducts the external one for air intake the plastic internal one for exhaust PLEASE SEE THE MAXIMUM EXH...

Page 32: ...above 10 ft 3 m The domestic fan maximum speed adjustment P11 must be changed to a value of 198 Hz and the heating fan maximum speed adjustment P13 must be changed to a value of 183 Hz with a total ve...

Page 33: ...All operations described below relative to first start up maintenance and replacement and should be performed only by qualified service technician 1 SUPPORT CENTER SECTION 2 SEZIONE CENTRO ASSISTENZA...

Page 34: ...iring is correct Make sure that the grounding system works properly Make sure that the combustion air circulation exhaust and condensate discharge take place properly in compliance with the Local and...

Page 35: ...ts 5 minutes After each water pressure reset the boiler will automatically perform a reduced system relief cycle of 2 minutes Throughout this function the display will show the code F33 The boiler can...

Page 36: ...25 of the Off Set adjuster To increase the CO2 value turn the screw clockwise and counter clockwise if you want to decrease it Once completed the adjustment tighten the protection screw A fig 25 on t...

Page 37: ...menu and adjust their values follow the procedure below 1 Press the button to select the OFF mode displayed using the symbol 2 Hold at the same time the keys and until on the display appears the symbo...

Page 38: ...mestic circuit tochangethevalueof theparameter 5 Press the key to confirm the action and wait for the display to stop blinking indicating the adjustment was implemented 6 To exit the parameters menu h...

Page 39: ...ON READ THE INSTRUCTION IN 2 2 19 CONVERSION TO A DIFFERENT GAS TYPE BEFOR E CHANGING THIS PARAMETER 0 1 0 NATURAL GAS AND SETS FAN SPEED SETTING AT PARAMETERS P10 P11 P12 P13 1 PROPANE AND SETS FAN S...

Page 40: ...ION FOR A PERIOD OF TIME EQUAL TO THE POST CIRCULATION SEE PARAMETER P09 SO AS TO MAINTAIN THE SECONDARY EXCHANGER HOT 0 1 0 DISABLED SET BY DEFAULT 1 ENABLED P07 HEATING TIMING THROUGH THIS PARAMETER...

Page 41: ...ERTZ 1HZ 30 RPM P12 HEATING FAN MINIMUM SPEED ADJUSTMENT THROUGH THIS PARAMETER YOU CAN SET THE FAN MINIMUM SPEED IN HEATING PHASE THAT CORRESPONDS TO THE MINIMUM BURNER POWER DURING A REQUEST TO OPER...

Page 42: ...T OF THE ACCUMULATION BOILER EVERY 7 DAYS THE WATER TEMPERATURE INSIDE THE ACCUMULATION BOILER IS HEATED BEYOND 140 F 60 C THUS GENERATING A BURNING HAZARD KEEP UNDER CONTROL SUCH DOMESTIC HOT WATER T...

Page 43: ...ERATURES TM REFER TO STANDARD SYSTEMS 86 176 F 30 80 C OR FLOOR SYSTEMS 77 113 F 25 45 C THE SYSTEM TYPE CAN BE SET FROM PARAMETER P03 0 30 SET BY DEFAULT AT 15 THE NUMBERING OF THE VALUE CORRESPONDS...

Page 44: ...0 THE VALUE IS EXPRESSED IN C P23 MODULATING PUMP MINIMUM SPEED ONLY WITH MODULATING PUMP AND RETURN PROBE CONNECTED THROUGH THIS PARAMETER YOU CAN SET THE MINIMUM SPEED VALUE OF THE MODULATING PUMP D...

Page 45: ...G FREQUENCY MINIMUM FREQUENCY IN DOMESTIC HOT WATER LINE MAXIMUM FREQUENCY IN DOMESTIC HOT WATER LINE N a t u r a l Gas Hz 43 182 43 182 Propane Hz 43 174 43 174 btu h Natural Gas Propane 4 6 8 10 12...

Page 46: ...tegrity and the position of the sealed chamber sealing gasket check the primary exchanger if necessary clean it check the operation of the gas burner start up and safety systems If necessary remove an...

Page 47: ...t capacity Propane min max 10 10 3 CO at nominal heat capacity ppm 78 CO at minimum heat capacity ppm 1 Heating circuit Adjustable heating temperature F C 86 176 77 113 30 80 25 45 Maximum operating t...

Page 48: ...l Gas Hz 43 D H W Min fan speed Natural Gas Hz 43 Fuel consumption Natural Gas ft3 h m3 h 114 41 3 24 Nominal Supply pressure Propane psi mbar 0 47 27 4 Heating Max fan speed Propane Hz 174 D H W Max...

Page 49: ...ELIMINATOR 7 CIRCULATOR 8 GAS VALVE 9 SYSTEM DRAINING TAP 10 WATER TEMPERATURE HIGH LIMIT SWITCH 11 CENTRAL HEATING TEMPERATURE PROBE 12 SPARK ELECTRODE 13 THERMAL EXPANSION TANK 14 AIR SUCTION TUBE...

Page 50: ...ULATOR 8 PRESSURE RELEIF VALVE 30 psi 2 bar 9 SYSTEM DRAINING TAP 10 PRESSURE RELEIF VALVE 150 psi 10 3 bar 11 DOMESTIC TEMPERATURE PROBE 12 INDIRECT TANK 13 CENTRAL HEATING TEMPERATURE PROBE 14 WATER...

Page 51: ...RATION Important The working position of the 3 way valve is indicated by the color Red or Blue visible in the inside of the valve see C fig 36 The RED color with C A indicates the operation in the Dom...

Page 52: ...COMBUSTION BLOWER BK BLACK GY GREY VD DIVERTER VALVE PA AIR PRESSURE SWITCH G GREEN SF CONDENSATE COLLECTION SIPHON EV TS TF SR 120 V 60 Hz MP Pacq 11 10 9 8 7 12 13 14 15 16 17 M12 M9 M7 M5 M2 M4 M8...

Page 53: ...on the front of the boiler proceed as follows remove the fastening screws 1 fig 38 placed on the lower edge of the front panel grab the front panel from the bottom and remove it pulling it towards you...

Page 54: ...vene on the wirings of the control panel please proceed as follows DANGER Cut off the voltage from the main switch Grab at the same time the support brackets of the control panel fig 1 loosening them...

Page 55: ...ct the other end of the tube to a suitable discharge turn the discharge tap of the system RS fig 40 open the relief valves of the radiators starting from the one at the top and continuing downwards af...

Page 56: ...Y FOR GPL BOILERS CHECK THE MAXIMUM ADJUSTMENT PRESSURE THE CONDENSATE DISPOSAL SYSTEM IS BLOCKED CHECK THE CONDENSATE DISPOSAL SYSTEM AND EMPTY THE CONDENSATE TRAP AIR PRESSURE SWITCH TRIPPED CHECK F...

Page 57: ...LOWER THAN 4 3 psi 0 3 bar LOAD THE SYSTEM AUTOMATIC WATER PRESSURE SWITCH CABLE DISCONNECTED CHECK THE WIRING WATER PRESSURE SWITCH BROKEN REPLACE IT E05 DOMESTIC INLET TEMPERATURE BROKEN OR INCORRE...

Page 58: ...OGRAMMING REQUEST MICRO PROCESSOR MEMORY LOSS PARAMETERS REPROGRAMMING MANUAL RESET CUT OFF THE TENSION E35 RESIDUAL FLAME FAULTY IONIZATION ELECTRODE CLEAN IT OR REPLACE IT MANUAL RESET PRESS THE RES...

Page 59: ...F 4 C THE BOILER OPERATES AT MINIMUM GAS PRESSURE WITH THE DIVERTER VALVE IN THE SUMMER POSITION THE FUNCTION IS DISABLED WHEN THE TEMPERATURE DETECTED BY THE SENSOR IS 46 4 F 8 C IN THE D H W CIRCUIT...

Page 60: ...re on the rear side of venturi C fig 43 replace the body venturi with the one suitable for the type of supply gas cod 30 00207 for methane cod 30 00237 for PROPANE and make sure the tooth D fig 43 is...

Page 61: ...19 POSITIONS OF THE ELECTRODES If the boiler does not restart check the positions of the electrodes especially the ignition electrode 0 16 3mm 0 31 0 39 8 10mm 0 39 0 47 10 12mm DETECTION ELECTRODE L...

Page 62: ......

Page 63: ...are addressed to all those who will use the machine The machine must be used and accessed only by qualified operators that fully read and understood the User section paying particular attention to th...

Page 64: ...he air vents of the location in which the gas device is installed to prevent the formation of toxic explosive mixes DANGER If you sense a gas odor in the location in which the boiler is installed proc...

Page 65: ...65 R1K 34 B RAD ING Manuale 1512 2_CSA_TTS 3 USE USER...

Page 66: ...66 R1K 34 B RAD ING Manuale 1512 2_CSA_TTS 3 USE USER...

Page 67: ...67 R1K 34 B RAD ING Manuale 1512 2_CSA_TTS 3 USE USER...

Page 68: ...68 R1K 34 B RAD ING Manuale 1512 2_CSA_TTS 3 USE USER...

Page 69: ...INFO MENU DISPLAY HOLD FOR 5 SECONDS IN OFF OPERATING MODE TO VIEW THE LAST 5 FAULTS 3 OPERATING MODE SELECTION KEY SUMMER ONLY HEATING WINTER OFF 4 RESET KEY FAULTS RESET CHIMNEY SWEEP FUNCTION ACTI...

Page 70: ...ETER VALUE 5 OPEN THERM COMMUNICATION PRESENT REMOTE CONTROL AREA CONTROL UNIT 6 INSUFFICIENT SYSTEM WATER PRESSURE SIGNALLING 7 FLAME PRESENT SIGNALLING IT ALSO INDICATES ON 3 PERCENTAGE LEVELS THE M...

Page 71: ...nd its relative value will be displayed on the centre of the screen Use keys and of the heating circuit to scroll through the list of displayed data To exit display mode press the INFO key LIST OF DIS...

Page 72: ...l start the burner this is indicated by displaying the symbol blinking WINTER MODE In this mode the boiler meets the demands of heating and of domestic hot water To switch the boiler to WINTER operati...

Page 73: ...an that will empty the water system where no anti freeze is intended and will cut off the power water and gas supply Or leave the boiler in OFF operating mode keeping active the electrical and gas sup...

Page 74: ...7 is properly closed After the water pressure reset the boiler will automatically perform a 2 minutes system relief cycle Throughout this function the display will show the code F33 The boiler can wor...

Page 75: ...95 C PRESS THE RESET BUTTON ON THE CONTROL PANEL TO RESET THE FAULT AS SOON AS THE ERROR CODE DISAPPEARS FROM THE DISPLAY THE BOILER WILL START AUTOMATICALLY IF THE ERROR PERSISTS CONTACT A QUALIFIED...

Page 76: ...LIFIED SERVICE TECHNICIAN E22 PARAMETERS PROGRAMMING REQUEST CUT OFF THE POWER SUPPLY FROM THE MAIN SWITCH AND THEN RESTORE IT AS SOON AS THE ERROR CODE DISAPPEARS THE BOILER WILL RESTART AUTOMATICALL...

Page 77: ...N INTERVENTION F08 HEATING ANTI FREEZE FUNCTION ACTIVE WAIT UNTIL THE OPERATION IS COMPLETED F09 D H W CIRCUIT ANTI FREEZE WAIT UNTIL THE OPERATION IS COMPLETED F28 ANTI LEGIONELLA FUNCTION WAIT UNTIL...

Page 78: ...oth and mild soap WARNING DO NOT use abrasive or powder detergents as they may damage the plastic cover and control elements 3 1 13 DISPOSAL The boiler and all its accessories must be differentiated s...

Page 79: ......

Page 80: ...RADIANT BRUCIATORI s p a Via Pantanelli 164 166 61025 Loc Montelabbate PU Tel 39 0721 9079 1 fax 39 0721 9079279 e mail info radiant Internet http www radiant it...