Radiant R1K 50, Installation, Use And Maintenance Manual

Page 1: ...R1K 50 RAD ING Manuale 1801 1_SK 3 Installation Use and Maintenance Manual for model 0476 R1K 50 Premix condensing system boiler only heating...

Page 2: ...1 1 13 CHARACTERISTICS OF THE WATER OF THE SYSTEM 21 1 1 14 SYSTEM FILLING 23 1 1 15 FILLING THE CONDENSATE COLLECTION SIPHON 24 1 1 16 ANTI FREEZE PROTECTION 25 1 1 17 GAS CONNECTION 26 1 1 18 ELECT...

Page 3: ...9 FAULT SIGNALLING CODES 60 2 2 10 ACTIVE FUNCTIONS SIGNALLING CODES 63 2 2 11 GAS CONVERSION 64 3 USER SECTION 65 3 1 USE 66 3 1 1 GENERAL USE WARNINGS 66 3 1 2 CONTROL PANEL 67 3 1 3 DISPLAY ICONS...

Page 4: ...erentiated by thickness and size in accordance with their hierarchy The images contain important parts described in the text marked with numbers or letters See chap chapter name this entry indicates a...

Page 5: ...hout any obligation to third parties neither will the company be held responsible for any inaccuracies in this handbook deriving from printing or translation errors the material and intellectual owner...

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Page 7: ...be performed only by qualified personnel having the appropriate technical training in the field for the installation and maintenance of components of civil and industrial domestic hot water productio...

Page 8: ...n must be properly vented through an air vent The air vent must be placed at floor level to prevent it from being obstructed protected by a grid that does not hamper the useful section of passage The...

Page 9: ...reeze liquid and insert and electrical resistances kit see chapter ANTI FREEZE PROTECTION WARNING The manufacturer will not be held responsible for damages caused by incorrect installation not in conf...

Page 10: ...1 1 5 JIG 1 1 6 OVERALL DIMENSIONS OF THE HEATING ONLY MODULE 302 157 136 150 480 410 640 306 70 94 47 129 70 42 107 244 R G sc A 1794 504 514 209 192 145 155 530 524 200 160 157 157 157 178 524 157 R...

Page 11: ...ALLER 1 1 7 OVERALL DIMENSIONS OF THE MODULE FOR REMOTE BOILER SUPPLY 1794 514 209 192 145 155 200 160 157 157 157 178 157 227 99 227 99 282 282 504 524 524 RI RETURN SYSTEM 1 1 2 AI DELIVERY SYSTEM 1...

Page 12: ...TALLATION The boiler can manage a heating system at a fixed point delivery temperature or in climatic compensation with an external probe managing the modulation according to the actually requested th...

Page 13: ...nsation with an external probe managing the modulation according to the actually requested thermal load The boiler probe activates the system in order to pre heat the boiler the boiler will be put int...

Page 14: ...thout problems related to two low heat capacities due for example to closed radiators or to impurities of various type it is strictly necessary to install a trip unit as an alternative a heat exchange...

Page 15: ...gn phase to possible temperature variations to which the circuits can be subject due to the generated mixing inside the hydraulic separator A secondary circuit with a heat capacity higher than the cir...

Page 16: ...ALENCE FLOW DIAGRAM Appliance Loss Wilo Yonos PARA RS 15 7 5 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 0 0 2 0 4 0 6 0 8 1 0 2 0 4 6 8 10 12 14 0 1 2 3 4 5 6 7 8 0 10 20 30 40 50 60 70 80 0 0 5 1 0 1 5 2 0 2 5 3...

Page 17: ...consequent condensate stagnation inside the condensate module WARNING The boiler must be installed only on a vertical solid wall able to sustain its weight WARNING The boilers have the electrical pro...

Page 18: ...vertical solid wall able to sustain its weight In order to fix the thermal generator on the wall proceed as follows 1 fix on the wall fig 1 using the fisher the upper bracket 2 hook the eyelets of th...

Page 19: ...he device against the perpendicular In order to mount the frame and therefore the generator proceed as follows 1 check the angle of the wall with the floor 2 assemble the side profiles 3 and 4 on the...

Page 20: ...ng in case of plant overpressure DOMESTIC CIRCUIT In order to prevent limestone build up and damages to the domestic water heat exchanger the hardness of the domestic supply water should not exceed 15...

Page 21: ...ty water adding a detergent when it is suspected that the system might be dirty or particularly clogged and at the next loading with new treated water Water treatment In order to preserve the integrit...

Page 22: ...d make up water of the system if it does not fall under the values indicated below should be softened Moreover additives can be added in order to maintain the limestone into the solution The hardness...

Page 23: ...oiler fill the system as follows 1 slightly loosen the cap of the jolly valve placed on the top of the condensing block to release the air form the top of the system fig 1 2 check that the jolly valve...

Page 24: ...rder to avoid fuel reflux through the siphon Fill the condensate collection siphon as follows see fig 1 With a glass pour the water in the heat exchanger s flue exhaust duct outlet see fig 1 up to fil...

Page 25: ...eating flow water temperature reaches the 30 C and in presence of a return sensor until the heating return water temperature reaches the 20 C The system starts even if on the display appears OFF as lo...

Page 26: ...e 1 1 18 ELECTRICAL CONNECTION DANGER The equipment is electrically safe only if it is properly connected to an efficient grounding system performed in compliance with the safety standards in force Yo...

Page 27: ...boiler s front casing refer to chapter ACCESSING THE BOILER loosen the two screws and remove the plate A see fig 1 after removing the plate connect the electrical cables to terminal B see fig 1 the ye...

Page 28: ...THE BOILER unscrew the screws and remove plate A see fig 2 After removing the plate connect the electrical cables to terminal B see fig 2 For the external temperature Probe connect the two non polari...

Page 29: ...e crankcase connect the items below to the electronic board see fig 1 After performing these operations remount the crankcase and the front casing TP CT BUS 0 10V GND BUS 11 10 9 8 7 12 13 14 15 16 17...

Page 30: ...alve connect the motor cable of the diverter valve by means of the molex clamp Insert the cable inside the tool panel and connect the terminals of the cable to the clamp M4 paying attention to the com...

Page 31: ...o favour the reflux of the condensate towards the combustion chamber suitably realized to collect and drain acid condensate For all air suction ducts with regard to the air path you should provide an...

Page 32: ...ombustion through co axial ducts the external one for air intake the plastic internal one for fumes discharge PLEASE SEE THE MAXIMUM DISCHARGE LENGTH IN THE TABLE IN CHAPTER TECHNICAL DATA The maximum...

Page 33: ...h co axial ducts the external one for air intake the plastic internal one for fumes discharge PLEASE SEE THE MAXIMUM DISCHARGE LENGTH IN THE TABLE IN CHAPTER TECHNICAL DATA The maximum discharge lengt...

Page 34: ...l gas and air suctioning for combustion through two separated ducts PLEASE SEE THE MAXIMUM DISCHARGE AND INTAKE LENGTH IN THE TABLE IN CHAPTER TECHNICAL DATA The maximum discharge and intake length or...

Page 35: ...d air suctioning for combustion through two separated ducts PLEASE SEE THE MAXIMUM DISCHARGE AND INTAKE LENGTH IN THE TABLE IN CHAPTER TECHNICAL DATA The maximum discharge and intake length or linear...

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Page 37: ...s described below relative to first start up maintenance and replacement should be performed only by qualified personnel and authorized by RADIANT BRUCIATORI S p A 1 SUPPORT CENTRE SECTION 2 SUPPORT C...

Page 38: ...e sure that the grounding system works properly make sure that the combustion air adduction and fumes and condensate discharge take place properly in compliance with the Local and National Laws and St...

Page 39: ...irculating pump automatic reset again further 3 minutes and switch off the power supply and switch it on again Open the gas tap Use the button to select the desired operation mode If the symbol is dis...

Page 40: ...of the Off Set adjuster To increase the CO2 value turn the screw clockwise and vice versa if you want to decrease it Once completed the adjustment tighten the protection screw A fig 2 on the Off Set a...

Page 41: ...NG THE PARAMETERS To access the parameters menu and adjust their values follow the procedure below 1 Press the button to select the OFF mode displayed using the symbol 2 Hold at the same time the keys...

Page 42: ...CENTRE 4 Use the keys and of the symbol S to change the value of the parameter 5 Press the key to confirm the action and wait for the display to stop blinking indication of the fact that the adjustme...

Page 43: ...ER MODEL SELECTION 0 10 0 13 KW 1 18 KW HEAT 24 KW DOMESTIC 2 25 KW 3 28 KW 4 34 KW 5 55 KW 6 100 KW 7 R1K 18_24 R2K 24 R2KA 24 IN ALL VERSIONS 8 R1K 25_28 R2K 28 R2KA 28 IN ALL VERSIONS 9 R1K 34 R2K...

Page 44: ...SET THE TIME DURING START UP PHASE NECESSARY FOR THE BOILER TO REACH THE MAXIMUM SET POWER ON THE HEATING SIDE 0 4 0 DISABLED 1 50 SECONDS SET BY DEFAULT 2 100 SECONDS 3 200 SECONDS 4 400 SECONDS P05...

Page 45: ...A REQUEST TO OPERATE IN DOMESTIC MODE THE VALUE IS PRE SET BASED ON THE SET POWER SEE PARAMETER P00 AND ON THE GAS TYPE SEE PARAMETER P02 45 VALUE SET FOR PARAMETER P11 THE VALUE IS EXPRESSED IN HERT...

Page 46: ...TMENT THROUGH THIS PARAMETER YOU CAN SET THE FAN SPEED DURING START UP THE VALUE IS PRE SET BASED ON THE SET POWER SEE PARAMETER P00 AND ON THE GAS TYPE SEE PARAMETER P02 VALUE SET FOR PARAMETER P10 2...

Page 47: ...5 C THE SYSTEM TYPE CAN BE SET FROM PARAMETER P03 0 30 SET BY DEFAULT AT 25 THE NUMBERING OF THE VALUE CORRESPONDS TO KD CURVES ON THE CHART SEE CHART BELOW P17 DISABLEMENT OF DOMESTIC HOT WATER LINE...

Page 48: ...RATURE 45 75 THE VALUE IS EXPRESSED IN C P22 SET POINT T DELIVERY RETURN ONLY WITH MODULATING PUMP AND RETURN PROBE CONNECTED THROUGH THIS PARAMETER YOU CAN SET THE TEMPERATURE DIFFERENCE BETWEEN DELI...

Page 49: ...ULT P29 T HEATING POSTCIRCULATION THROUGH THIS PARAMETER IT IS POSSIBLE TO SET THE TEMPERATURE DIFFERENCE FROM THE MAIN BURNER SHUTOFF FOR THE INTERVENTION OF THE ROOM THERMOSTAT TO THE DISABLING OF T...

Page 50: ...SUPPORT CENTRE 2 1 6 ELECTRIC FAN FREQUENCY HEAT CAPACITY DIAGRAM GAS TYPE MINIMUM FREQUENCY DURING HEATING MAXIMUM FREQUENCY DURING HEATING G20 Hz 53 247 G30 Hz 53 225 G31 Hz 53 240 G30 G20 G31 0 5...

Page 51: ...proceed as indicated in section CO2 VALUE CHECK AND CALIBRATION remove and clean the burner from oxidation check the integrity and the position of the sealed chamber sealing gasket check the primary...

Page 52: ...nce 97 9 Fumes temperature at nominal heat capacity C 66 4 Fumes temperature at minimum heat capacity C 56 8 CO2 at nominal heat capacity G20 9 3 9 1 CO2 at minimum heat capacity G20 9 0 8 8 CO2 at no...

Page 53: ...discharge length 80 125 Vert Co ax m 10 Max discharge length 60 60 Vert Split m 6 Max discharge length 80 80 Vert Split m 40 Max discharge length 60 Vert duct m 5 Max discharge length 80 Vert duct m...

Page 54: ...BURNER UNIT 4 DETECTION ELECTRODE 5 AIR SUCTION TUBE 6 PROPORTIONAL VENTURI 7 CIRCULATOR 8 CONDENSATE COLLECTION SIPHON 9 GAS VALVE 10 SYSTEM DRAINING TAP 11 AUTOMATIC AIR RELIEF VALVE 12 HEATING PRO...

Page 55: ...AIN A HEATING FORWARD 1 FUMES SAFETY THERMOFUSE 2 HEAT EXCHANGER 3 BURNER UNIT 4 ELECTRIC FAN 5 GAS VALVE 6 AIR RELIEF VALVE 7 CIRCULATOR 8 SAFETY VALVE 3 bar 9 SYSTEM DRAINING TAP 10 HEATING PROBE 11...

Page 56: ...102 C TA ENVIRONMENT THERMOSTAT AR ORANGE VG GAS VALVE SR HEATING PROBE L LINE GI YELLOW TRA START UP TRANSFORMER EV ELECTRIC FAN N NEUTRAL BI WHITE NE BLACK GR GREY ma ce ma ce ma gi bi gr EV ce ma...

Page 57: ...el To intervene on the front of the boiler proceed as follows remove the fastening screws 1 fig 1 placed on the lower edge of the front panel grab the front panel from the bottom and remove it pulling...

Page 58: ...In order ot intervene on the wirings of the control panel please proceed as follows DANGER Cut off the voltage from the main switch Grab at the same time the support brackets of the control panel fig...

Page 59: ...R mode and activate it turn off the main power supply switch wait for the boiler to cool down connect a flexible tube to the system emptying outlet and connect the other end of the tube to a suitable...

Page 60: ...PRESS THE RESET KEY GAS MISSING CHECK THE ADDUCTION NETWORK MASS OR BROKEN START UP ELECTRODE REPLACE IT GAS VALVE BROKEN REPLACE IT SLOW LIGHT UP TOO LOW ADJUSTMENT ADJUST MINIMUM OR SLOW LIGHT UP VA...

Page 61: ...NG WATER PRESSURE SWITCH BROKEN REPLACE IT E05 HEATING PROBE BROKEN OR INCORRECTLY CALIBRATED PROBE RESISTANCE VALUE 10 KOHM AT 25 C NTC REPLACE IT AUTOMATIC DISCONNECTED OR WET PROBE CONNECTOR CHECK...

Page 62: ...MPATIBLE WITH THE P C B REPLACE IT WITH A COMPATIBLE ONE AUTOMATIC E32 COMMUNICATION ERROR BETWEEN THE BOILER BOARD AND THE MODBUS BOARD NO ELECTRICAL CONNECTION CHECK THE WIRING AUTOMATIC MODBUS BOAR...

Page 63: ...CTIVATES AUTOMATICALLY WHEN THE HEATING PROBE DETECTS A TEMPERATURE OF 12 C THE BOILER OPERATES AT MINIMUM GAS PRESSURE WITH THE DIVERTER VALVE SET TO WINTER MODE IT DEACTIVATES WHEN THE HEATING FLOW...

Page 64: ...pressure on the rear side of venturi C fig 3 replace the body venturi with the one suitable for the type of supply gas cod 30 00225 for Natural gas cod 30 00226 for Universal LPG and make sure the too...

Page 65: ...are addressed to all those who will use the machine The machine must be used and accessed only by qualified operators that fully read and understood the User section paying particular attention to th...

Page 66: ...due to incorrect use DANGER The boiler should not be used by persons including children with reduced physical sensory or mental capacities or without suitable knowledge or experience unless they are i...

Page 67: ...AND OTHER INFORMATION see chapter INFO MENU DISPLAY HOLD FOR 5 SECONDS IN OFF OPERATING MODE TO VIEW THE LAST 5 FAULTS 3 OPERATING MODE SELECTION KEY ONLY HEATING OFF 4 RESET KEY FAULTS RESET CHIMNEY...

Page 68: ...d7 6 EXTERNAL PROBE INSTALLED EXTERNAL PROBE TEMPERATURE d1 7 TEMPERATURE DISPLAY SET POINT PARAMETER VALUE 8 OPEN THERM COMMUNICATION PRESENT REMOTE CONTROL AREA CONTROL UNIT 9 INSUFFICIENT SYSTEM WA...

Page 69: ...ATURE IF AREA BOARD INSTALLED d4 RETURN PROBE TEMPERATURE d5 SOLAR COLLECTOR TEMPERATURE IF SOLAR BOARD INSTALLED SCS d6 SOLAR BOILER TEMPERATURE BOTTOM IF SOLAR BOARD INSTALLED SBSI d7 SOLAR BOILER T...

Page 70: ...bled Whenever heating energy is needed to heat the rooms the automatic start up system will start the burner this is indicated by displaying the symbol blinking WINTER MODE In this mode the boiler mee...

Page 71: ...ate the boiler for a long period of time proceed as follows contact the Technical support centre that will empty the water system where no anti freeze is intended and will cut off the power water and...

Page 72: ...AL SUPPORT CENTRE E02 SAFETY THERMOSTAT 95 C CONTACT THE TECHNICAL SUPPORT CENTRE E03 FUMES SAFETY THERMOFUSE 102 C CONTACT THE TECHNICAL SUPPORT CENTRE E04 WATER MISSING IN THE SYSTEM IF THE SYSTEM P...

Page 73: ...T THE TECHNICAL SUPPORT CENTRE E31 INCOMPATIBLE REMOTE CONTROL CONTACT THE TECHNICAL SUPPORT CENTRE E32 COMMUNICATION ERROR BETWEEN THE BOILER BOARD AND THE MODBUS BOARD CONTACT THE TECHNICAL SUPPORT...

Page 74: ...ttive_solo risc_MIAH4_EN 3 USE USER 3 1 9 ACTIVE FUNCTIONS SIGNALLING CODES CODE FUNCTION INTERVENTION F08 H E A T I N G A N T I F R E E Z E FUNCTION ACTIVE WAIT UNTIL THE OPERATION IS COMPLETED F33 S...

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Page 76: ...RADIANT BRUCIATORI s p a Via Pantanelli 164 166 61025 Loc Montelabbate PU Tel 39 0721 9079 1 fax 39 0721 9079279 e mail info radiant Internet http www radiant it...