Radicon A Junior Series, Manual

Page 1: ...Series A Junior Worm Gear Technical Up to 16HP 8408lb in Worm Gears CAJ 2 00US0812...

Page 2: ...speed reducers Series C Right angle drive helical worm geared motors reducers Series BD Screwjack worm gear unit Series G Helical parallel shaft bevel helical right angle drive gear units Series X Gri...

Page 3: ...tor Adaptors Additional Features 16 MOTORIZED Motor Details 17 Selection Tables Geared Motors 18 26 Dimension Sheets Geared Motors 27 33 REDUCER Overhung and Axial Loads on Shafts 35 36 Ratings Input...

Page 4: ...g to slow moving machinery As with the single reduction units they are available in underdriven over driven and vertical types foot mounting and shaft mounting All lubricated for life Motorized Units...

Page 5: ...CTION B MOTORIZED DOUBLE REDUCTION UNIT TO ALLOW FITTING OF NON DB RADICON MOTOR DOUBLE REDUCTION N H This Page May Be Photocopied Allowing The Customer To Enter Their Order 11 OUTPUT SHAFT STANDARD I...

Page 6: ...of running see Table 4 Double Reduction Units For double reduction units the factors given in tables 2 and 4 apply The input shaft speed referred to in table 4 should now be the input speed of the pr...

Page 7: ...um H edger feed M gang feed M green chain M live rolls H log deck H Agitators pure liquids U liquids and solids M liquids variable density M Blowers centrifugal U lobe M vane U Brewing and distilling...

Page 8: ...size larger than absorbed power Absorbed power 0 505 HP therefore refer to 0 75 HP selection table page 21 Required output speed of gearbox 58 rev min 0 75 HP 4 POLE N2 R MIN i lb in Fm lb UNIT DESIGN...

Page 9: ...ces to be filled when entering order 329 235 164 138 119 88 69 58 43 5 25 7 33 10 50 12 50 14 50 19 50 25 00 30 00 40 00 127 172 239 278 316 406 478 548 667 2 96 2 63 2 31 2 40 2 31 1 31 1 68 1 42 0 9...

Page 10: ...0 80 1 00 1 25 Uniform 0 80 1 00 1 25 Moderate Shock 4 DETERMINE SIZE OF GEAR BOX REQUIRED Refer to ratings tables Input speed 1750rpm therefore refer to page 43 Mechanical output torque capacity mus...

Page 11: ...2 69 0 92 2320 63 Efficiency 60 Required motor power Absorbed power of driven machine x 100 375 x 100 625 HP Efficiency 60 The next largest standard motor power available is selected 0 75 HP 9 DETERM...

Page 12: ...SERIES AJ 10 HANDING MOUNTING POSITIONS COLUMN 13 ENTRY A B C D E F G H J K M N DOUBLE OUTPUT SHAFTS ARE AVAILABLE FOR ALL MOUNTING POSITIONS...

Page 13: ...SERIES AJ 11 HANDING MOUNTING POSITIONS COLUMN 13 ENTRY P S T W X Y DOUBLE OUTPUT SHAFTS ARE AVAILABLE FOR ALL MOUNTING POSITIONS...

Page 14: ...SERIES AJ 12 PRIMARY UNIT MOUNTING POSITION COLUMN 14 ENTRY 1 3 5 7 COLUMN 14 ENTRY 3 4 6 8 PRIMARY UNIT POSITION RELATIVE TO THE SECONDARY UNIT FOR SINGLE REDUCTION ENTER...

Page 15: ...217 5 262 5 292 5 362 5 367 5 390 0 435 0 487 5 585 0 625 0 676 7 750 0 800 0 900 0 1000 1200 1250 1400 1500 1600 1750 1800 2000 2100 2400 2500 2800 3000 3500 3600 4200 A0610 76 13 102 4 131 3 152 3 2...

Page 16: ...2495 30 015 30 002 1 5000 1 4995 35 018 35 002 F COLUMN 11 ENTRY DIMENSIONS IN INCHES METRIC IN MM OUTPUTBORE OPTIONS COLUMN 11 ENTRY A0280 A0410 A0510 A0610 A0730 A0860 SIZE OF UNIT Standard Inch Me...

Page 17: ...V X A0610 V X A0730 V X Y A0860 IEC MOTOR ADAPTORS COLUMN 12 ENTRY FOR G TYPE ONLY 63 D 71 D 71 C 80 D 80 C 90 D 90 C 100 112D 100 112C 132 D 132 C MOTOR FRAME FLANGE UNIT SIZE A B C A0280 B C D E A04...

Page 18: ...SERIES AJ 16 MOTORIZED...

Page 19: ...50 AJ 5 88 5 88 AK 4 5 4 5 U 0 625 0 875 AH 2 06 2 13 CC max 14 06 14 19 FP 7 19 7 19 B F TAP UNC 0 38 0 38 These dimensions apply to Radicon Standard Motors MOTOR FRAME SIZE 182TC 184TC 213TC 215TC...

Page 20: ...1 09 1 04 3 35 3 61 3 18 2 80 2 54 1 30 2 16 2 23 1 99 1 76 1 83 1 02 1 62 1 51 1 46 1 37 1 23 1 19 1 02 1 07 1 05 1 02 1 04 Fm Service Factor 256 256 256 256 254 254 253 251 251 393 388 388 388 386...

Page 21: ...1 28 1 15 1 19 1 08 1 02 3 48 2 54 2 73 2 41 2 12 1 93 0 98 1 64 1 69 1 51 1 33 1 39 1 23 1 14 1 11 1 04 Fm Service Factor 255 255 255 254 250 252 247 243 383 366 382 347 370 375 295 239 234 892 891...

Page 22: ...1 08 3 67 2 72 2 75 2 30 1 68 1 80 1 59 1 40 1 27 1 08 1 11 Fm Service Factor 255 254 252 251 242 249 233 227 391 387 385 381 361 312 364 259 331 112 897 884 873 873 885 835 829 800 721 958 947 936 9...

Page 23: ...7 1 49 1 48 1 06 0 97 2 45 1 82 1 83 1 53 1 12 1 20 1 06 Fm Service Factor 254 251 249 247 231 390 389 380 377 370 329 234 338 129 894 880 887 868 844 848 777 961 951 941 922 905 888 875 693 800 758 6...

Page 24: ...37 1 15 2 80 1 90 1 44 Fm Service Factor 389 388 374 369 358 297 156 312 896 893 892 890 869 879 851 816 961 954 940 926 913 887 863 840 554 719 661 1483 1459 1434 1409 1391 1373 1083 1133 598 1151 2...

Page 25: ...1 1 87 1 27 0 96 Fm Service Factor 386 384 361 353 335 894 893 888 887 883 848 865 818 962 948 932 920 899 877 856 816 276 1489 1470 1446 1428 1276 1368 1330 1300 798 888 2357 2304 2320 2331 2301 2337...

Page 26: ...1 17 0 91 0 92 2 90 3 33 2 54 2 04 1 40 0 95 Fm Service Factor 894 890 883 881 876 827 961 943 925 903 887 858 828 800 746 1487 1467 1453 1442 1410 1384 1094 1303 1251 513 2331 2306 2225 2257 2280 221...

Page 27: ...1 74 1 26 1 45 1 02 3 97 3 50 2 79 2 84 1 93 2 22 1 70 1 36 0 93 Fm Service Factor 933 905 878 846 820 776 731 1478 1455 1424 1403 1384 1336 1296 729 2372 2367 2327 2305 2279 2229 2068 2131 2178 lb Ov...

Page 28: ..._ _ 5 0 4 A _ 7 5 1 0 1 3 1 5 2 0 2 5 3 0 4 0 UNIT DESIGNATION Column Entry Through Spaces to be filled when entering order 1 20 5 00 HP 4 POLE 3357 238 178 136 119 69 N2 R MIN Output Speed 4 83 7 25...

Page 29: ...28 2 48 2 84 3 42 4 09 P1 1 77 2 16 2 40 2 64 3 19 3 82 P2 1 73 2 16 2 40 2 72 3 31 3 90 P3 2 42 2 72 2 64 3 15 3 74 4 25 Q 1 99 2 36 2 44 2 64 3 31 3 82 R 3 189 3 976 4 409 5 197 6 024 7 008 S 2 09 2...

Page 30: ...16 2 40 2 72 3 31 3 90 P3 1 99 2 36 2 44 2 64 3 31 3 82 P4 4 72 5 51 6 30 7 87 9 84 9 84 Q1 3 1508 3 1496 3 7415 3 7402 4 3321 4 3307 5 1197 5 1181 7 0882 7 0866 7 0882 7 0866 R2 2 36 2 84 3 46 4 33...

Page 31: ...0 1 885 1 880 N3 1 89 2 28 2 48 2 84 3 42 4 09 P1 1 77 2 16 2 40 2 64 3 19 3 82 P2 1 73 2 16 2 40 2 72 3 31 3 90 P3 1 99 2 36 2 44 2 64 3 31 3 82 R 7 84 9 72 10 47 12 56 14 09 16 34 R4 3 189 3 976 4 4...

Page 32: ...5 5 88 7 38 AB 17 48 K max 18 06 18 12 K max 19 09 19 15 K max 19 96 20 02 23 95 K max 21 71 25 29 K max 22 73 26 55 27 42 K max MOTOR FRAME SIZE ALL SIZES A0280 A0410 A0510 A0610 A0730 A0860 A0280 A0...

Page 33: ...60 SIZE 2 16 2 40 2 64 3 19 3 82 P2 2 16 2 40 2 72 3 31 3 90 P3 2 72 2 64 3 15 3 74 4 25 Q 2 42 2 42 2 72 2 72 2 64 Q2 2 36 2 44 2 64 3 31 3 82 R 3 976 4 409 5 197 6 024 7 008 S 3 189 3 189 3 976 3 97...

Page 34: ...A0730 A0860 SIZE 2 72 2 64 3 15 3 74 4 25 Q2 3 7415 3 7402 4 3321 4 3307 5 1197 5 1181 7 0882 7 0866 7 0882 7 0866 R2 2 84 3 46 4 33 5 35 5 91 R3 3 976 4 409 5 197 6 024 7 008 S 3 189 3 189 3 976 3 9...

Page 35: ...0 45 0 45 0 53 0 69 F1 2 303 2 244 2 599 3 189 3 544 H 5 00 5 43 6 38 7 32 8 54 J2 3 62 3 94 4 61 5 43 6 14 J3 1 969 2 205 2 520 3 031 3 661 N1 1 57 1 77 1 97 2 36 2 87 N2 A0410 A0510 A0610 A0730 A086...

Page 36: ...SERIES AJ 34 REDUCER...

Page 37: ...mitted is less than the rated capacity of the gear unit or if the load is applied nearer to the gear unit case Refer to application engineering for further details In any event the sprocket gear etc s...

Page 38: ...0 2440 1310 1750 1810 1890 1890 2060 1900 2010 2020 2210 2340 2420 A0860 Size of Unit OVERHUNG LOAD INPUT SHAFT POUNDS 1750 1160 Input Shaft rev min 5 0 7 5 10 12 5 15 20 25 30 40 50 60 70 5 0 7 5 10...

Page 39: ...1 45 3 29 6 95 10 40 14 90 25 70 3 46 4 46 7 87 10 80 30 00 39 10 1 27 2 88 6 33 9 56 13 90 24 10 120 272 547 860 1300 2100 88 87 91 92 93 94 1 33 2 94 4 99 7 66 11 60 17 60 2 73 3 64 6 08 8 74 26 30...

Page 40: ...Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 99 1 23 2 21 2 89 5 35 1 45 2 40 3 37 4 2...

Page 41: ...hanical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 25 0 42 0 66 0 74 1 12 0 70 1 06...

Page 42: ...Y 1 18 2 67 5 71 8 56 12 30 21 20 2 87 4 00 6 77 9 42 23 70 30 20 1 04 2 37 5 20 7 85 11 40 19 90 143 326 655 1030 1560 2530 88 89 91 92 93 94 1 08 2 38 4 07 6 25 9 48 14 40 2 29 3 30 5 38 7 79 20 60...

Page 43: ...utput Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 69 0 92 1 63 2 34 4 00 1 24 2 08 2 92 3 87...

Page 44: ...nical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 17 0 30 0 45 0 50 0 77 0 62 0 86 1...

Page 45: ...ITY 1 00 2 25 4 84 7 26 10 40 18 00 2 44 3 55 5 87 8 23 18 90 23 80 0 87 1 99 4 39 6 61 9 67 16 90 165 376 759 1190 1810 2940 88 88 91 91 93 94 0 91 2 00 3 42 5 27 7 97 12 10 1 96 2 95 4 74 6 91 16 40...

Page 46: ...Output Power HP mechanical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 51 0 71 1 27...

Page 47: ...ermal Output Power HP mechanical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 12 0 23...

Page 48: ...rque lb in mech Efficiency CAPACITY 0 90 2 03 4 38 6 57 9 36 16 20 2 21 3 28 5 38 7 58 16 50 20 50 0 79 1 79 3 96 5 98 8 72 15 30 179 409 826 1300 1970 3210 87 88 90 91 93 94 0 81 1 79 3 08 4 75 7 17...

Page 49: ...Output Power HP mechanical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 43 0 62 1 09 1...

Page 50: ...Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 10 0 19 0 27 0 31 0 48 0 55 0 64 1 08 1 0...

Page 51: ...PACITY 0 79 1 79 3 86 5 64 8 28 13 70 1 96 2 98 4 85 6 86 13 90 17 10 0 69 1 57 3 48 5 12 7 68 12 80 196 449 906 1390 2170 3370 87 88 90 91 93 94 0 71 1 57 2 71 4 18 6 30 9 59 1 59 2 50 3 97 5 83 12 0...

Page 52: ...ut Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 35 0 52 0 92 1 36 2 28 0 93 1 69 2 19 2 90 3...

Page 53: ...tput Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 08 0 16 0 22 0 25 0 39 0 53 0 57 1 03 0 95...

Page 54: ...orque lb in mech Efficiency CAPACITY 0 64 1 52 2 91 4 26 7 05 10 30 1 69 2 64 4 26 6 06 11 20 13 60 0 55 1 33 2 60 3 83 6 52 9 63 209 503 899 1380 2440 3350 87 88 89 90 92 93 0 60 1 33 2 29 3 54 5 33...

Page 55: ...tput Power HP mechanical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 27 0 42 0 74 1 0...

Page 56: ...t Power HP mechanical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 06 0 12 0 17 0 19 0...

Page 57: ...Torque lb in mech Efficiency CAPACITY 0 36 1 07 1 67 2 43 4 91 5 90 1 27 2 07 3 31 4 78 7 33 8 59 0 31 0 93 1 46 2 14 4 49 5 44 205 614 884 1350 2940 3310 85 87 88 88 91 92 0 39 0 93 1 61 2 37 3 12 5...

Page 58: ...t Power HP mechanical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 16 0 27 0 48 0 64 1...

Page 59: ...HP mechanical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 04 0 07 0 10 0 12 0 18 0 37...

Page 60: ...ue lb in mech Efficiency CAPACITY 0 18 0 68 0 83 1 22 2 45 2 95 1 01 1 62 2 59 3 83 4 95 5 42 0 15 0 58 0 72 1 06 2 21 2 67 202 765 867 1330 2890 3250 84 85 86 87 90 90 0 19 0 58 0 84 1 18 1 56 2 52 0...

Page 61: ...ower HP mechanical Output Torque lb in mech Efficiency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 08 0 15 0 26 0 34 0 61...

Page 62: ...ciency Input Power HP mechanical Input Power HP thermal Output Power HP mechanical Output Torque lb in mech Efficiency CAPACITY 0 02 0 04 0 05 0 06 0 09 0 28 0 29 0 54 0 49 0 76 0 004 0 010 0 01 0 02...

Page 63: ...7 2 36 2 87 N2 0 635 0 630 0 760 0 755 1 010 1 005 1 385 1 380 1 635 1 630 1 885 1 880 N3 1 89 2 28 2 48 2 84 3 42 4 09 P1 1 77 2 16 2 40 2 64 3 19 3 82 P2 1 73 2 16 2 40 2 72 3 31 3 90 P3 2 42 2 72 2...

Page 64: ...0 N3 1 89 2 28 2 48 2 84 3 42 4 09 P1 1 73 2 16 2 40 2 72 3 31 3 90 P3 1 99 2 36 2 44 2 64 3 31 3 82 P4 4 72 5 51 6 30 7 87 9 84 9 84 Q1 3 1508 3 1496 3 7415 3 7402 4 3321 4 3307 5 1197 5 1181 7 0882...

Page 65: ...635 0 630 0 760 0 755 1 010 1 005 1 385 1 380 1 635 1 630 1 885 1 880 N3 1 89 2 28 2 48 2 84 3 42 4 09 P1 1 77 2 16 2 40 2 64 3 19 3 82 P2 1 73 2 16 2 40 2 72 3 31 3 90 P3 1 99 2 36 2 44 2 64 3 31 3...

Page 66: ...5 1 380 1 635 1 630 1 885 1 880 N3 1 89 2 28 2 48 2 84 3 42 4 09 P1 1 77 2 16 2 40 2 64 3 19 3 82 P2 1 73 2 16 2 40 2 72 3 31 3 90 P3 1 99 2 36 2 44 2 64 3 31 3 82 R 7 84 9 72 10 47 12 56 14 09 16 34...

Page 67: ...1 77 1 97 2 36 2 87 N2 0 760 0 755 1 010 1 005 1 385 1 380 1 635 1 630 1 885 1 880 N3 2 28 2 48 2 84 3 42 4 09 P1 2 16 2 40 2 64 3 19 3 82 P2 2 16 2 40 2 72 3 31 3 90 P3 2 72 2 64 3 15 3 74 4 25 Q 2 4...

Page 68: ...1 385 1 380 1 635 1 630 1 885 1 880 N3 2 16 2 40 2 64 3 19 3 82 P4 2 72 2 64 3 15 3 74 4 25 Q 5 51 6 30 7 87 9 84 9 84 Q1 2 72 2 64 3 15 3 74 4 25 Q2 3 7415 3 7402 4 3321 4 3307 5 1197 5 1181 7 0882...

Page 69: ...2 520 3 031 3 661 N1 1 57 1 77 1 97 2 36 2 87 N2 0 760 0 755 1 010 1 005 1 385 1 380 1 635 1 630 1 885 1 880 N3 2 16 2 40 2 72 3 31 3 90 P4 2 72 2 64 3 15 3 74 4 25 Q 2 36 2 44 2 64 3 31 3 82 R 3 976...

Page 70: ...ep 8 Holes equally spaced M8 x 0 55 Deep 8 Holes equally spaced M10 x 0 71 Deep 8 Holes equally spaced M10 x 0 71 Deep A 45o 45o 45o 22 5o 22 5o 22 5o B 2 87 PCD 3 50 PCD 4 21 PCD 5 12 PCD 6 10 PCD 6...

Page 71: ...unting positions Gear units must be locked axially when mounted in position and supported by the low speed sleeve for a minimum of 90 of the bore length B B 1 B B 2 B B 3 AA C C D D E E F F G G H H J...

Page 72: ...Volume Packed ft3 UNIT SIZE 27 6 34 2 1 0 34 2 41 9 1 2 A0410 36 4 40 8 1 5 41 9 48 5 1 6 A0510 55 1 61 7 1 5 63 9 81 6 1 6 A0610 83 8 94 8 2 8 92 6 108 0 2 9 A0730 130 1 143 3 3 8 138 9 154 3 4 2 A08...

Page 73: ...04 0 04 0 04 0 04 0 04 A0610 0 08 0 07 0 08 0 06 0 06 0 06 0 06 0 05 0 06 0 07 0 05 0 06 0 05 0 05 0 06 0 04 0 06 0 05 0 05 0 05 0 05 0 04 0 04 0 04 0 05 0 04 0 04 0 04 0 04 0 04 0 04 0 04 0 04 0 04 0...

Page 74: ...SERIES AJ 72 INSTALLATION MAINTENANCE...

Page 75: ...e item should be pushed onto the shaft using a screw jack device fitted into the threaded hole provided in the end of the shaft Items being fitted may be heated to 80 100oC 176 212oF to aid assembly f...

Page 76: ...petroleum spirit 2 Fit keys into output shaft ensuring they are firmly seated 3 Press shaft into gear unit bore to give desired shaft handling Left or Right until firmly up against shaft shoulder 4 F...

Page 77: ...to accommodate different motor sizes The table below details the frame size bush combinations 2 The motor flange is normally factory fitted and is spigot located to the input shaft cover with extended...

Page 78: ...l Capacity Litres UNIT SIZE 0 31 A0280 0 48 A0410 0 74 A0510 1 28 A0610 2 62 A0730 3 94 A0860 MOTORIZED or REDUCER Double Reduction Units obtain secondary stage lubricant quantity from table 3 and pri...

Page 79: ...rtical plane adjust height of unit If error is in horizontal plane move unit transversally FIT GUARDS IN ACCORDANCE WITH FACTORY ACTS If a unit is to be subject to long term storage refer to applicati...

Page 80: ...36 34 03 00 Fax 45 36 77 02 42 FINLAND Oy Benzler AB Vanha Talvitie 3C FI 00580 Helsingfors Finland Tel 358 9 340 1716 Fax 358 10 296 2072 SWEDEN NORWAY AB Benzlers Porfyrgatan 254 68 Helsingborg Swe...

Page 81: ...0 Finland 358 9 3401716 Germany 49 800 3504000 Italy 39 02 824 3511 Sweden 46 42 186800 The Netherlands 31 77 3245900 www benzlers com Radicon Thailand 66 38459044 United Kingdom 44 1484 465800 USA 1...