Radijator BIOmax PRO Series, Assembly, Use And Maintenance

Page 1: ...TEHNI KE INSTRUKCIJE ZA MONTA U KORI ENJE I ODR AVANJE KOTLA INSTRUCTION MANUAL Assembly use and maintenance of heating boiler Kotao na BIOMASU Heating boiler biomass operated SERIJE SERIES BIOmax PRO...

Page 2: ...k 13 6 Preseki BIOmax PRO kotla sa opisom elementa 15 7 Fabri ka ema povezivanja 16 8 Tabela sa tehni kim podacima 19 9 Hidrauli ka ema 20 10 Start rada kotla BIOmax PRO i odr avanje 21 11 Uputstvo za...

Page 3: ...e valve of thermal safety by swelling Figure 7 46 4 4 Thermostats in the automation of the boiler 47 5 Boiler room 48 5 1 Connection to the chimney 49 6 Cross section of BIOmax PRO boiler with a descr...

Page 4: ...trane dece i osoba sa ograni enim mogu nostima bez pratnje Zabranjeno je kori enje kotla na instalacijama sa radnom temperaturom ve om od 110 C i radnim pritiskom ve im od 3 bara Zabranjeno je kori en...

Page 5: ...spitate kod stru nih lica koja se bave grejanjem i dimni ara Minimalna udaljenost kotla i cevi za odvod dimnih gasova od slabo i prose no gorivih materijala treba da bude najmanje 100mm Minimalno rast...

Page 6: ...ilikom kori enja navedenih goriva podrazumeva se automatska kontrola glavnih parametara rada U svim navedenim primerima kori enja biomase zahteva se odre en stepen suvo e goriva S druge strane zahtevi...

Page 7: ...e Ovo je va na osobina kojom se obezbe uje pouzdan rad itavog sistema Vodeni deo kotla njegov na in izmene toplote izme u dimnih gasova i vode prilago en je biomasi Izmenjiva je tropromajni izgra en o...

Page 8: ...iva a ispod 200 C Ove vrednosti mogu u svakom trenutku da se o itaju na displeju Tokom rada dolazi do stvaranja naslaga gare i i pepela na izmenjiva kom delu kotla i to zna ajno uti e na slabiju izmen...

Page 9: ...ve to kako bi se izbegle vibracije tokom rada Slika 5 Maksimalni radni pritisak kotla je 3 bar a minimalni 1 bar a maksimalna radna temperatura kotla je 110 C Za napajanje poto a a se koristi napon od...

Page 10: ...priklju enje radi lice sa odgovaraju im ovla enjem Priklju enje na dimnjak tako e se radi prema obavezuju im propisima kao i preporukama proizvo a a to se mo e videti u narednom tekstu 4 2 Mere i ure...

Page 11: ...oticanjem Ovaj sigurnosni element ima tako e ulogu ograni iva a temperature U daljem tekstu bi e ozna en sa skra enicom VTO U nekim ekstremno opasnim situacijama prelaz vode u vodenu paru je takav da...

Page 12: ...u automatici kotla Automatika kotla upravlja procesom sagorevanje i distribucije vode Vi e o distribuciji vode u dodatku za automatiku Pored velikog broja radnih termostata sondi kojom automatika upra...

Page 13: ...a je silos na desnoj treba da bude udaljen od zida onoliko koliko je potrebno prostora za priklju enje ventila za termi ko osiguranje oticanjem Ako se ventil ne ugradjuje onda prostor mo e da bude i m...

Page 14: ...tiv smrzavanja Zabranjeno je zatvaranje ventilacionih otvora na prostoriji u kojoj se nalazi kotao Ventilacioni otvori su neophodni za pravilno sagorevanje 5 1 Priklju enje na dimnjak Slika 11 Prikaz...

Page 15: ...da dihtuju Izlaz dimnjaka na krovu mora da bude po odre enim propisima Razlikuju se dva slu aja ako je ugao krova manji od 12 i ako je ugao krova veci od 12 Za ugao manji od 12 visine dimnjaka iznad k...

Page 16: ...pisom elementa Slika 13 Presek kotla BIOmax PRO 1 Telo kotla 2 Donja vrata za i enje lo i ta 3 Gornja vrata za i enje kotla 4 Poklopac otvora za i enje izmenjiva ke cevi 5 Vrata oplate 6 Gorionik 7 Gr...

Page 17: ...Radijator In enjering DOO 36000 Kraljevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 www radijator rs e mail radijator radijator rs 7 Fabri ka ema povezivanja Slika 14 ema...

Page 18: ...17 Radijator In enjering DOO 36000 Kraljevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 www radijator rs e mail radijator radijator rs Slika 15 ema 2...

Page 19: ...spoljnih ure aja na automatiku kotla Sva priklju enja dodatnih ure aja tehni ko lice obavlja preko konektora koji se nalaze na spoljnoj strani oplate Za sobne termostate bitno je da budu sa baterijsk...

Page 20: ...89 Minimalna Maksimalna snaga kotla kW 7 66 26 73 10 02 30 89 Emisije ugljen monoksida CO pri minimalnoj toplotnoj snazi mg m3 148 63 10 O2 152 88 10 O2 Emisija ugljen monoksida CO pri nominalnoj topl...

Page 21: ...nziona posuda 7 Ventil za punjenje pra njenje 8 Ventil termi kog osiguranja 9 Sonda ventila termi kog osiguranja 10 Izmenjiva Prilikom monta e na hidrauli ku instalaciju kotao mora biti obezbe en na p...

Page 22: ...prvog paljenja dok kopiju izve taja o pu tanju kotla u rad zadr ava Garancija i upustvo za upotrebu se daje kupcu Jedan primerak garancije se alje proizvo a u Ako garancija nije ispunjena ona nije va...

Page 23: ...horizontalno na levo prevu i prvi ekran I na taj na in ulazimo u meni za nadzor izlaza Crna pozadina zna i da izlaz nije aktivan Zelena pozadina da je izlaz aktivan Funkcionalno stanje sistema Zadata...

Page 24: ...aktivan Dozer Elektroventil Ventilator na dimlja i Pumpa kotla Motor za i enje 1 i 2 Dostignuta je temperatura u prostoriji Pumpa P3 Nedostatak peleta Spolja nji hrono je dostignut Pumpa sanitarne vod...

Page 25: ...stema Karakteri e ih oznaka Er i sistem odlazi u ga anje a zatim u blokadu To zna i da je sistem blokiran i onomogu eno je ponovno startovanje sistema dok se problem ne ukloni Slika 23 Prikaz gre aka...

Page 26: ...5 Gre ka u komunikaciji Er18 Reagovao je senzor za pelet tj silos je prazan Er23 Strujno kolo temperatutnih sondi je otvoreno Er02 Er06 Er07 Er08 Er09 Er10 Er14 Er20 Er25 Er26 Er34 Er35 Er67 U slu aju...

Page 27: ...atura vode u zoni 1 Delivery T 2 C Temperatura vode u zoni 2 DHW T C Temperatura sanitarne vode High Buffer T C Temperatura u gornjoj zoni akumulacije Low Buffer T C Temperatura u donjoj zoni akumilac...

Page 28: ...ciju vremena rada dozera Fan Calibration Meni za kalibraciju ventilatora Heating Management Upravljanje distribucijom vode Boiler Thermostat Temperatura vode u kotlu Meni koji omogu ava promenu zadate...

Page 29: ...je temperature Meni za pode avanja senzora spolja nje temperature Meni ima dva podmenija Enable i Comfort Function Enable omogu ava korisniku da isklju i i uklju i senzor spolja nje temperature Comfor...

Page 30: ...laganju tri re ima rada dnevni nedeljni i vikend Nakon izbora hrono re ima podesite vremenske intervale u kojima elite da kotao bude aktivan Ako elite da podesite vremenske intervale kliknite na olovk...

Page 31: ...i se za napredna pode avanja Reset kontrolnog panela funkcija koja omogu ava da kontrolni panel bude resetovan Zvuk ova funkcija omogu ava korisniku da uklju i onemogu i zvuke emitovane sa kontrolne t...

Page 32: ...ju Primer P15 10 Step 1 Osnovne vrednosti CO3 2 0 CO4 3 0 CO5 4 0 CO6 5 0 CO7 6 0 C11 1 0 Kalibrisane vrednosti CO3 1 8 CO4 2 7 CO5 3 6 CO6 4 5 CO7 5 4 C11 0 9 Izra unate vrednosti pripadaju opsegu de...

Page 33: ...36 399 150 www radijator rs e mail radijator radijator rs Slika 29 Promena ja ine ventilatora 11 10 Promena zadate temperature vode u kotlu Meni za promenu eljene temperature Ograni en je minimalnom...

Page 34: ...aturu Modulation Normalni re im rada kotao je postigao zadatu temperaturu Standby Kotao je u stanju pripravnosti spreman za start Naj e e se koristi u kombinaciji sa sobnim termostatom Safety Sigurnos...

Page 35: ...ve u koli inu vazduha kroz vazdu ne kanale u gorioniku pogledati sliku 32 Tako e potrebno je o istiti naslage na zidovima samog lo i ta Ovim dobijamo bolji stepen prenosa jer jedan milimetar naslaga k...

Page 36: ...nutra premazati baznim sredstvima za i enje ili barem vodenim rastvorom gra evinskog kre a Na taj na in se vr i neutralizacija kiselina usled kondenzacije Na ovaj na in obavezno konzervirati kotao na...

Page 37: ...avanju 2 Garancijska izjava Izjavljujemo 1 1 da proizvod ima propisana i deklarisana kvalitetna svojstva Obavezujemo se da emo na zahtev kupca ako pravovremeno u garancijskom roku podnese zahtev za po...

Page 38: ...estru nog rukovanja proizvodom Kod mehani kih kvarova na injenih prilikom transporta i prilikom kori enja vrsti predmeti Ako je proizvod instaliran nestru no suprotno va e im propisima iz tog podru ja...

Page 39: ...e ili naprsline na ku i tu U suprotnom le aj se menja Ukoliko se utvrdi da je do o te enja le aja do lo zbog upadanja vrstog predmeta u pelet transporter zbog gre aka korisnika ili naprslina na ku i t...

Page 40: ...t is forbidden to use boiler installations operating at temperatures higher than 110 C and pressure greater than 3bar It is not allowed to use easily inflammable fuels alcohol oil for faster wood igni...

Page 41: ...ipe gas from the low and averagely combustible materials should be at least 100 mm Minimum distance from flammable materials is 200 mm and the same goes for materials whose flammability is not known R...

Page 42: ...e automatic control of the main operating parameters In all stipulated examples of using biomass it requires a certain degree of dryness of the fuels On the other hand market demand is always turned t...

Page 43: ...feature that ensures the reliable functioning of the entire system Figure 2 Cross section of BIOmax PRO boiler The water portion of the boiler with its type of heat exchange between flue gases and wat...

Page 44: ...e values may be read on the display at any time During operation soot and ash deposit in the exchanger part of the boiler which results in a significant decrease of heat exchange and the increase of f...

Page 45: ...echanism in order to avoid vibration during operation Figure 3 4 Preview flexible connections Maximum operating pressure of the boiler is 3 bar 1 bar the minimum and maximum operating temperature of t...

Page 46: ...for boilers BIOmax PRO For safe operation of boiler it is necessary to assemble and maintain the following elements in working condition Pressure Safety valve figure 4 Figure 4 Figure 5 Figure 6 Pres...

Page 47: ...ending on the regulations of the countries in which the boiler is assembled it is necessary to install the VTO only for the determined higher powers or for each power of a boiler it is the obligatory...

Page 48: ...ety Limited Thermostat and they have safety functions as limiters of the temperature of water in the boiler The first thermostat is the so called working thermostat work and it serves to limit the tem...

Page 49: ...ess to fan and valve for filling and emptying Boiler at its left hand side should be away from the wall as much as needed for the connection of valves for thermal safety by over flow If the valve is n...

Page 50: ...i freeze system It is forbidden to close the vents in the boiler room in which the openings are necessary for proper combustion 5 1 Connection to the chimney Boiler BIOmax PRO works with forced draft...

Page 51: ...according to certain regulations There are two cases if the angle of the roof is less than 12 and if the roof angle is bigger than 12 For angle less than 12 the height of the chimney above the roof i...

Page 52: ...boiler with a description of the boiler elements Description 1 Body of boiler 2 Lower door for cleaning 3 Upper door for cleaning 4 Cover for cleaning 5 Door of panel 6 Burner pellets 7 Ignition 8 Low...

Page 53: ...or In enjering DOO 36000 Kraljevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 www radijator rs e mail radijator radijator rs 7 Schematic connection of automation Figure 14...

Page 54: ...53 Radijator In enjering DOO 36000 Kraljevo ivojina Lazi a Solunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 www radijator rs e mail radijator radijator rs Figure 15 Scheme 2...

Page 55: ...r All the connections of the additional devices are performed by the technician through connectors located at the rear of the boiler One three pole connector serves for the connection of the room ther...

Page 56: ...ominal minimal thermal power 92 89 93 21 92 4 92 7 Nominal Power kW 26 73 30 89 Minimum Maximum Power of Boiler kW 7 66 26 73 10 02 30 89 Carbon monoxide CO at a nominal heat power mg m3 148 63 10 O2...

Page 57: ...lve 4 Valve 5 Safety group 6 Expansive vessel 7 Valve for inlet outlet cold water 8 Overheating temperature safety valve 9 Sonda probe for safety valve 10 Exchanger In an assembly the boiler should be...

Page 58: ...oning of the boiler in operation is retained Guarantee and instruction manual are given to the customer One copy of Guarantee is sent to the manufacturer If the guarantee is not filled in it is not va...

Page 59: ...k scrolling between the various screens The symbols next to the images indicate the possibility of swiping the horizontal and vertical movements between the screens Combustion power set Status of the...

Page 60: ...m operation LED Igniter ON Auger ON Valve ON Exhaust fan Pump Cleaning motor 1 and 2 Room thermostat reached Pump P3 Lock of material External thermostat reached DHW request is not available in the st...

Page 61: ...150 www radijator rs e mail radijator radijator rs 11 2 Error Messages and Views Figure 23 Error list Blocking or non blocking error is highlighted with a and the related error code opens If there ar...

Page 62: ...ould be checked This error is for accessories not provided for in the standard scope of delivery Other Massages Sensor Displaying the status of the Temperature sensors The message is displayed during...

Page 63: ...T C Boiler Temperature in Centigrade Delivery T 1 C Delivery Temperature of Zone 1 in Centigrade Delivery T 2 C Delivery Temperature of Zone 2 in Centigrade DHW T C DHW Temperature in Centigrade High...

Page 64: ...ration Menu to modify the Combustion Fan speed Heating Boiler Thermostat Menu to modify the Boiler Thermostat value DHW Thermostat Menu to modify the value of the DHW Thermostat Buffer Thermostat Menu...

Page 65: ...weekly and weekend After selecting Chrono mode set the time intervals at which you want the boiler to be active If you want to adjust the time intervals click on the pen After selecting the interval c...

Page 66: ...control panel is 16 The address of the first remote control panel is 17 and subsequently the others according to the number provided by the system Control panel restart this function allows the contro...

Page 67: ...Step 1 Default Values CO3 2 0 CO4 3 0 CO5 4 0 CO6 5 0 CO7 6 0 C11 1 0 Calibration Values CO3 1 8 CO4 2 7 CO5 3 6 CO6 4 5 CO7 5 4 C11 0 9 The calculated values fall within the range defined by the P27...

Page 68: ...lunca br 6 Srbija tel 381 36 399 140 fax 381 36 399 150 www radijator rs e mail radijator radijator rs Figure 19 Combustion Fan Settings step by step 11 9 Boiler Thermostat Menu to modify the Boiler T...

Page 69: ...r is open and sends a signal to the automatics In case you open the door during boiler operation the boiler automatics will take the following actions stop the pellet dosing system fan speed will be m...

Page 70: ...in combustion process In every 3 to 7 days it is necessary to clean the space of burner that provides a better electric heaters work a better firewood burning i e a bigger amount of air through air ch...

Page 71: ...s of water solution of construction lime In this way the neutralization of acids is carried out due to condensation In this way the boiler is conserved at the end of the heating season In this situati...

Page 72: ...and maintain the boiler 2 Warranty statement We herewith declare The product has the prescribed and declared quality properties We are committed we will on the request of the buyer if he timely submit...

Page 73: ...erformed the replacement of parts in the regular annual maintenance in accordance with the instructions when failures are made by the purchaser due to improper handling of the product with mechanical...

Page 74: ...h segments Checking of the state of segments and their mutual gap cleaning the space of the tube in furnace in which the lower worm spiral is rotating Lubricating of all bearings top and bottom screw...

Page 75: ...pis Signature _________________________________________________________ pe at stamp Adresa Address to Telefon Phone Datum prodaje Date of Sale Potrosa ima sva prava na osnovu Zakona o za titi potro a...